Tag Archives: reducer

China OEM Inline Shaft G3 Helical Gear Reducer AC Geared Motor for Conveyor Transmission vacuum pump oil

Product Description

HangZhou CHINAMFG Machinery Co., Ltd.has been specialising in the manufacture and export of RV series worm gearboxes and other power transmission products for years, dedicated to provide to our customers good quality products in competitive prices. The main products are RV series worm gear speed reducers, UD series mechanical speed variators, G3 series helical geared motors and the specially designed reducers for polishing machines. Our products are widely used in the mechanical apparatus for foodstuff, ceramics, package, chemical, printing, and plastics, etc.

Xihu (West Lake) Dis.d by the idea, “Quality is the very key.”. the company proceeds in strict quality control to all the products, complying with the requirements of ISO9001:2008, and certificated, which has enabled our products to have enjoyed the successful sales, popularity and good reputation among the markets of Europe, Mid-east, and Souteast Asia..

Innovation, good quality, customers’ satisfication, and excellent service are the principles of the company. All customers at home and abroad are warmly welcome to contact us and negotiate for mutual business expansion.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

Can AC motors be used in both residential and commercial settings?

Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.

In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.

In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:

  • Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
  • HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
  • Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
  • Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
  • Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
  • Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.

The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.

induction motor

Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?

When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:

  • Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
  • Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
  • Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
  • Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
  • Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
  • Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.

When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.

induction motor

Can you explain the basic working principle of an AC motor?

An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:

  1. The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
  2. When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
  3. The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
  4. The induced voltage in the rotor windings creates a magnetic field in the rotor.
  5. The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
  6. The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
  7. The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.

This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.

China OEM Inline Shaft G3 Helical Gear Reducer AC Geared Motor for Conveyor Transmission   vacuum pump oil	China OEM Inline Shaft G3 Helical Gear Reducer AC Geared Motor for Conveyor Transmission   vacuum pump oil
editor by CX 2024-05-09

China Custom CH/CV Gearbox Motor with Brake 3-Phase AC Gear Motor Price Speed Reducer vacuum pump electric

Product Description

CH/CV Gearbox Motor With Brake 3-Phase AC Gear Motor Price Speed Reducer 

CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.

Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.

This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
 

Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.

 

Type CH series  three phase or single phase ac motors for industrial use 
Voltage 220VAC, 380VAC, 415VAC
Power range Power range is 0.1KW to 3.7KW
Output Speed Speed range is from 7rpm to 500rpm
Phase Single phase and 3phases for choice
Gears Special alloy steel and high precise gears
Grease Good grease and no need add grease during using
Cooling Full closed fan
USE This motor is widely used in
packing machine, textil machine
motor is widely used in mix 
machine,elevator, conveyor,etc.
OEM Service We offer OEM service.

  

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Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Samples:
US$ 70/Piece
1 Piece(Min.Order)

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Customization:
Available

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induction motor

Are there specific maintenance requirements for AC motors to ensure optimal performance?

Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:

  1. Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
  2. Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
  3. Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
  4. Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
  5. Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
  6. Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
  7. Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
  8. Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.

It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.

induction motor

Can AC motors be used in renewable energy systems, such as wind turbines?

Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:

1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.

2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.

3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.

4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.

5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.

6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.

It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.

In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.

induction motor

What are the key advantages of using AC motors in industrial applications?

AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:

  1. Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
  2. Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
  3. High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
  4. Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
  5. Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
  6. Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
  7. Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.

These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.

China Custom CH/CV Gearbox Motor with Brake 3-Phase AC Gear Motor Price Speed Reducer   vacuum pump electricChina Custom CH/CV Gearbox Motor with Brake 3-Phase AC Gear Motor Price Speed Reducer   vacuum pump electric
editor by CX 2024-05-09

China high quality 55 Kw Three Phase Asynchronous Electric Motor AC Motor Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower vacuum pump connector

Product Description

BRAND &COMPANY

Brand name “BJSFAN” and “HANQI” ventilation fan products manufacturer-ZheJiang Hanqi Industrial Co.,Ltd ., located in the industrial heartland of ZheJiang Province, China. Our fanctory is specialized in manufacturing all kinds of ventilation equipments and cooling equipments .

Production area: 

1.Centrifugal ventilation fans: MJG type gas pressure centrifugal blower,high pressure centrifugal fan, high temperature exhaust fans, industrial boiler centrifugal fan, power station centrifugal blower, High temperature fan, hot air circulation fan,Glass fiber reinforced plastic fans, PP plastic anti-corrosion fan,Rubber lining, plastic lining, stainless steel anti-corrosion fan, material conveying fan.

Types:4-72,9-19,9-26,8-09,9-12,GY4-73,GY4-68,Y5-47, Y5-48,GY6-41, Y8-39, Y9-38 ,SL5-45 etc .
 

2.Axial ventilation fans: SDS jet tunnel fan ,SDF tunnel fan and D/DK mining fan,industrial fan ,mist fan, exhaust fan, duct fan and high & medium & low pressure fan ect..

With the advanced technology, automated equipment and over 22-year constant efforts in this filed, “BJSFAN” and “HANQI” has become a great potential factory that owns the mature technical force, advanced processing equipment,rich experience,extensive sales networks and complete service systems. Base on such a large scale plant and a great variety of products, “BJSFAN” and “HANQI” products sell well in China and all over the world. Carrying on past brilliance and making timely progress, we will keep on providing you with superior products ,satisfying services and favorable prices .

Main classifications of Centrifugal fan

MJG type gas pressure centrifugal blower

4-72 type centrifugal fan

9-19,9-26 series high pressure centrifugal fan

8-09,9-12 type centrifugal fan

GY4-73,GY4-68 power plant, industrial boiler centrifugal fan

Y5-47, Y5-48 power plant, industrial boiler centrifugal fan

GY6-41 power station, industrial boiler centrifugal fan

Y8-39, Y9-38 power plant, industrial boiler, CHINAMFG centrifugal blower

SL5-45 type material conveying fan

High temperature fan, hot air circulation fan

Glass fiber reinforced plastic, PP plastic anti-corrosion fan

Rubber lining, plastic lining, stainless steel anti-corrosion fan

Performance parameter table

Schematic diagram of outlet angle and driving mode

Business license and certifications

FAQ
Q. What’s the information should I provide when inquiry?
A: Flow rate&Air Volume
B: Pressure
C: Purpose
D: Use environment(Temperature, atmospheric pressure)
Or other specials you give us will be more appreciated.

Q. What is your warranty?
A.Our warranty is 12 months after received the centrifugal fans. During the warranty period, replace the damaged parts for free of charge. Out warranty period, to provide timely, high-quality technical services and price concessions spare parts to ensure.
continuous safe and high-quality equipment operation.

Q. How does your factory control product quality?
A.We have quality inspection department. All blowers are running more than 3 hour before delivery to test the quality. If there is quality problem, we will produce new one.

Q. What are your terms of payment?
A. TT 40% AS THE ADVANCE PAYMENT AND TT 60% AFTER INSPECTION BEFORE SHIPPING.
B. 100% IRREVOCABLE L/C AT STGHT.

Q. What products do you produce?
A. Centrifugal fan, tunnel fan, axial fan, jet fan, mining fan, exhaust fan,anti-corrosion blower, high pressure blower, explosion proof fan, etc, welcome to contact us to learn more details.

Q. Where is your factory? Can i visit your factory?
A. Our factory is located in HangZhou, ZheJiang , welcome to visit our factory.

Q. How long will it take to ship after order?
A. 20~30 days for 1 container.

Q. Is the product customizable?
A. Various types can be customizable.

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Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What maintenance practices are essential for prolonging the lifespan of an induction motor?

Maintaining induction motors is crucial for ensuring their longevity and optimal performance. Here are some essential maintenance practices that can help prolong the lifespan of an induction motor:

  • Regular Inspections:
    • Perform routine visual inspections of the motor to check for any signs of wear, damage, or loose connections.
    • Inspect the motor’s ventilation system, cooling fans, and air filters to ensure proper airflow for cooling.
    • Look for any abnormal vibrations, unusual noises, or overheating during operation.
  • Cleaning and Lubrication:
    • Keep the motor clean by removing dust, dirt, and debris that may accumulate on the motor’s surfaces and cooling fins.
    • Regularly lubricate the motor’s bearings as per the manufacturer’s recommendations to reduce friction and wear.
    • Ensure that the lubrication used is compatible with the motor’s bearing type and operating conditions.
  • Monitoring and Testing:
    • Monitor the motor’s operating parameters such as voltage, current, power factor, and temperature using appropriate instrumentation.
    • Conduct periodic electrical tests, such as insulation resistance tests and winding resistance measurements, to detect any insulation deterioration or anomalies in the motor’s electrical circuit.
    • Perform vibration analysis and motor signature analysis to identify potential mechanical issues or faults in the motor’s components.
  • Belt and Coupling Maintenance:
    • If the motor is coupled to driven equipment using belts or couplings, regularly inspect and adjust the tension of the belts or couplings to ensure proper power transmission.
    • Replace worn-out or damaged belts and couplings promptly to prevent excessive vibrations or misalignments that can affect the motor’s performance.
  • Protection and Enclosure:
    • Ensure that the motor is adequately protected from environmental factors such as dust, moisture, and corrosive substances.
    • Verify that the motor’s enclosure or housing is intact and provides sufficient protection against ingress of foreign materials.
    • Consider installing additional protective measures, such as motor covers or guards, if the motor operates in harsh or hazardous environments.
  • Corrective Maintenance:
    • Promptly address any identified issues or abnormalities in the motor’s performance through corrective maintenance.
    • Repair or replace faulty components, such as bearings, windings, or capacitors, using genuine replacement parts recommended by the motor manufacturer.
    • Engage qualified technicians or electricians for complex repairs or rewinding tasks to ensure proper handling of the motor.
  • Documentation and Record-Keeping:
    • Maintain comprehensive records of the motor’s maintenance activities, including inspection reports, test results, repairs, and replacements.
    • Track the motor’s history and performance trends to identify any recurring issues or patterns that may require special attention.
    • Use the documentation and records as a reference for future maintenance and as a resource for troubleshooting or warranty claims.

Adhering to these maintenance practices can significantly extend the lifespan of an induction motor and ensure its reliable operation over time. Regular inspections, cleaning, monitoring, and timely corrective actions are key to preventing major failures and optimizing the motor’s performance.

induction motor

Can induction motors be integrated with advanced control systems and automation?

Yes, induction motors can be integrated with advanced control systems and automation to enhance their performance, efficiency, and functionality. Here’s a detailed explanation of how induction motors can be integrated with advanced control systems:

Variable Frequency Drives (VFDs):

One of the most common ways to integrate induction motors with advanced control systems is by using Variable Frequency Drives (VFDs). VFDs allow precise control of the motor’s speed by adjusting the frequency and voltage supplied to the motor. With a VFD, the motor’s speed can be varied to match the requirements of the application, resulting in energy savings, improved process control, and reduced mechanical stress on the motor and driven equipment.

Motor Control Centers (MCCs):

Motor Control Centers (MCCs) provide a centralized system for controlling and monitoring multiple induction motors. MCCs typically consist of motor starters, overload protection devices, and control circuits. Advanced MCCs can incorporate communication protocols such as Modbus or Ethernet/IP, allowing seamless integration with higher-level automation systems.

Programmable Logic Controllers (PLCs):

PLCs are widely used in automation systems to control and coordinate various devices and processes. Induction motors can be integrated with PLCs through digital or analog inputs and outputs. By connecting the motor to a PLC, it becomes possible to implement complex control strategies, monitor motor performance, and communicate with other automation components.

Supervisory Control and Data Acquisition (SCADA) Systems:

SCADA systems provide a comprehensive solution for monitoring, controlling, and managing industrial processes. Induction motors can be integrated into SCADA systems through communication protocols such as OPC (OLE for Process Control) or Modbus. SCADA systems enable real-time monitoring of motor parameters, remote control, data logging, and the implementation of advanced control algorithms.

Industrial Internet of Things (IIoT) and Industry 4.0:

With the rise of the Industrial Internet of Things (IIoT) and Industry 4.0, induction motors can be integrated into advanced control systems and automation networks. By equipping motors with sensors and connecting them to the IIoT infrastructure, real-time data on motor performance, energy consumption, and maintenance requirements can be collected. This data can be utilized for predictive maintenance, optimization of motor operation, and integration with broader automation and optimization strategies.

Advanced Control Algorithms:

Induction motors can benefit from advanced control algorithms such as vector control or field-oriented control (FOC). These control techniques allow precise control of motor torque and speed, even under varying load conditions. By implementing advanced control algorithms, induction motors can achieve higher efficiency, smoother operation, and improved dynamic response.

In conclusion, induction motors can be seamlessly integrated with advanced control systems and automation technologies. Variable Frequency Drives (VFDs), Motor Control Centers (MCCs), Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, Industrial Internet of Things (IIoT), Industry 4.0, and advanced control algorithms are some of the tools and technologies that enable the integration of induction motors into advanced control systems, providing enhanced performance, energy efficiency, and intelligent operation.

induction motor

What is an induction motor and how does it function?

An induction motor is a type of AC (alternating current) electric motor widely used in various applications. It operates based on the principle of electromagnetic induction. Here’s a detailed explanation of how an induction motor functions:

  • Construction:
    • An induction motor consists of two main parts: the stator and the rotor.
    • The stator is the stationary part of the motor and contains a set of windings, typically made of copper wire, arranged in a specific pattern. These windings are connected to the power supply.
    • The rotor is the rotating part of the motor and is typically made of laminated iron cores with conductor bars or short-circuited conductive loops. The rotor is not directly connected to the power supply.
  • Principle of Operation:
    • When an AC voltage is applied to the stator windings, it produces a rotating magnetic field.
    • This rotating magnetic field induces a current in the rotor conductors through electromagnetic induction.
    • The rotor current creates its own magnetic field, which interacts with the stator’s rotating magnetic field.
    • The interaction between the two magnetic fields generates a torque in the rotor, causing it to rotate.
  • Slip:
    • In an induction motor, there is a speed difference, known as slip, between the rotating magnetic field of the stator and the rotor’s actual rotational speed.
    • The slip is necessary for the motor to generate torque. As the rotor accelerates, the slip decreases until the motor reaches its synchronous speed.
    • The synchronous speed is the speed at which the rotating magnetic field of the stator completes one full cycle. It is determined by dividing the frequency of the power supply by the number of poles in the motor.
    • The difference between the synchronous speed and the actual rotor speed is what allows the motor to develop torque and perform useful work.
  • Types of Induction Motors:
    • Induction motors can be classified into two main types: squirrel cage motors and wound rotor motors.
    • In squirrel cage motors, the rotor consists of conductive bars shorted at both ends by end rings, resembling a squirrel cage. They are simple, rugged, and commonly used in various industrial applications.
    • Wound rotor motors have a rotor with windings similar to the stator windings. These windings can be externally connected to resistors or other external devices. Wound rotor motors offer better control over motor characteristics.
  • Advantages and Applications:
    • Induction motors have several advantages, including simplicity, reliability, and high efficiency.
    • They are widely used in various applications such as pumps, fans, compressors, conveyor systems, and industrial machinery due to their robustness and ability to handle heavy loads.
    • Induction motors are also used extensively in household appliances, HVAC systems, and electric vehicles.

In summary, an induction motor functions by utilizing the principle of electromagnetic induction to produce a rotating magnetic field that interacts with the rotor, inducing current and generating torque. The slip between the stator’s rotating magnetic field and the rotor’s speed allows the motor to develop torque and perform mechanical work across a wide range of applications.

China high quality 55 Kw Three Phase Asynchronous Electric Motor AC Motor Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower   vacuum pump connector	China high quality 55 Kw Three Phase Asynchronous Electric Motor AC Motor Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower   vacuum pump connector
editor by CX 2024-04-23

China factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller vacuum pump brakes

Product Description

Zhaowei conveyor belt 300mm 400mm 500mm 800mm drum motor
 
Product Description:

Roller motor (customizable)
Rated voltage: 24V
Rated current: 4.1A
Starting current: 10.5A
Rated power: 80W
Maximum noise: 55db
Length: 300mm, 400mm, 500mm, 800mm (customized as needed)
Diameter: 50mm, 60mm, 76mm
Operating environment temperature: 0 °~40 ° C/-30 °~50 ° C
Protection level: IP54

 

Product Description:
The CHINAMFG drum motor adopts an integrated mechanism, which has many characteristics such as high torque, compact structure, simple and convenient assembly, and good sealing. It can be customized with different lengths of 300-1000mm and diameters of 50-76mm according to needs, suitable for transportation scenarios in multiple fields such as food and logistics.
CHINAMFG has developed a drum motor solution based on its insight into the pain points of drum motor products.
High power: Compared to the 30-50W motor power available on the market, CHINAMFG Electromechanical uses an 80W high-power motor to achieve greater torque output in limited space, helping logistics enterprises to operate smoothly during CHINAMFG hours.
Modular: In addition to high power, Megaway also adopts a design structure with motor lines facing outward, achieving modular assembly and more convenient maintenance.
High strength: In contrast, the CHINAMFG gearbox is manufactured using powder metallurgy, which has improved its strength and lifespan.
Diversification: Generally, the dimensions of drum motors are: 300mm, 400mm, 500mm, 800mm, p50mm, p60mm, p76mm, and other diameters. In order to meet customers’ customized needs, customers can customize drum motors with a diameter of 800mm or more, and can come with various connection methods: straight through, plastic multi wedge belt, metal multi wedge belt, steel double sprocket, synchronous belt wheel, to meet customers’ diverse customization needs.
Our company can design, develop, and produce products according to the special needs of customers. Please consult customer service on the CHINAMFG Electromechanical website for details.

above specifications just for reference and customizable according to requirements.
 

product details show:

To solve this problem, we try to add an intelligent self-locking function to the circuit breaker controller of the electronic meter. Taking into account that the internal space of the smart controller of the electric meter is relatively small, the gear motor should drive the stable operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and cannot go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission structure has the characteristics of small size, large torque and can meet the needs of self-locking function. The loop controller gearbox in this scheme can realize the reverse self-locking of the electric meter, which can only transmit the power of the active end of the motor without responding to the external load, thereby isolating the external load from the smart meter’s own mechanism. In case of possible damage, the smart meter can be stopped at the gear motor (also called the gear motor of the loop controller) to increase the service life of the smart meter, solve the problem of data loss when the power is suddenly cut off, and protect the safety of the data.

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Our Services:

  • ODM & OEM
  • Gearbox design and development
  • Related technology support

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Company Information:

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

 

1) Competitive Advantages

  • 1) Competitive Advantages
    17+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…
 

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry 

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Application: Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Customize
Gear Shape: Conical – Cylindrical Gear
Step: Customize
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?

When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:

  • Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
  • Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
  • Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
  • Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
  • Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
  • Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.

When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.

induction motor

Are there different types of AC motors, and what are their specific applications?

Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:

  1. Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
  2. Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
  3. Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
  4. Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
  5. Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.

These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.

China factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller   vacuum pump brakesChina factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller   vacuum pump brakes
editor by CX 2024-04-12

China Good quality Pw90 Series High Precision Low Backlash Motor Planetary Speed Reducer motor armature

Product Description

PW60 Series High Precision Low Backlash Motor Planetary Speed Reducer

This helical planetary gearbox is used for servo motor and related device which need to reduce speed or enlarge torque! CZPT helical planetary gearboxes external diameter from 60 to 120, gear ratio from 3 to 100! It has high precision and are widely used with servo motor such like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.

Product Parameters

1. Split design, more output options
2. The input and output dimensions can be seamlessly switched with the straight tooth series
3. The double support cage planet carrier has high reliability and is suitable for high-speed and frequent forward and reverse rotation
4. The design of double-stage single support support has high cost performance
5. Keyway can be opened for the force shaft
6. Helical gear transmission is more stable and has large bearing capacity
7. Accurate positioning of low return clearance
8. Specification range: 60-120mm
9. Speed ratio range: 3-100
10. Accuracy range: 1-3 arcmin (P1); 3-5 arcmin (P2)

Specifications PW60 PW90 PW120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1350 3100 6100
Max. Axial Load N 630 1300 2800
Torsional Rigidity Nm/arcmin 5 10 20
Max.Input Speed rpm 6000 6000 6000
Rated Input Speed rpm 4000 3000 3000
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25
4 Kg*cm2 0.14 0.48 2.74
5 Kg*cm2 0.13 0.47 2.71
7 Kg*cm2 0.13 0.45 2.62
8 Kg*cm2 0.13 0.45 2.62
10 Kg*cm2 0.13 0.40  2.57
L2 12 Kg*cm2 0.13 0.61 0.45
15 Kg*cm2 0.13 0.61 0.45
20 Kg*cm2 0.13 0.45 0.45
25 Kg*cm2 0.13 0.40  0.40 
28 Kg*cm2 0.13 0.45 0.45
30 Kg*cm2 0.13 0.67 0.45
35 Kg*cm2 0.13 0.45 0.45
40 Kg*cm2 0.13 0.45 0.45
50 Kg*cm2 0.13 0.40  0.40 
70 Kg*cm2 0.13 0.40  0.40 
100 Kg*cm2 0.13 0.40  0.40 
Technical Parameter Level Ratio   PW60 PW90 PW120
Rated Torque L1 3 Nm 35 100 165
4 Nm 43 125 220
5 Nm 43 125 220
7 Nm 40 98 200
8 Nm 40 90 200
10 Nm 25 70 150
L2 12 Nm 35 / 165
15 Nm 35 100 165
20 Nm 43 125 220
25 Nm 43 125 220
28 Nm 43 125 220
30 Nm 35 100 165
35 Nm 43 125 210
40 Nm 43 125 210
50 Nm 43 125 210
70 Nm 40 98 200
100 Nm 25 70 150
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.2 2.8 7.6
L2 kg 1.55 3.95 10.5

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, New Energy Industry
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Spur Gear
Step: Single-Step
Samples:
US$ 106/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China Good quality Pw90 Series High Precision Low Backlash Motor Planetary Speed Reducer   motor armatureChina Good quality Pw90 Series High Precision Low Backlash Motor Planetary Speed Reducer   motor armature
editor by CX 2023-11-21

China Standard 0.12kw-315kw Y2 Series Three Phase Asynchronous Electric AC  Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower vacuum pump oil near me

Product Description

Product Description

Y2 SERIES THREE PHASE ELECTRIC MOTOR

Frame number: 63 ~ 355 Power: 0.12 ~ 315KW

Working system: S1

Applications: General purpose including cutting, machine, pumps, fans, conveyors, Agricultural Machinery and food machinery 
Features:Good-looking appearance, High efficiency and energy saving, low noise and little vibration. F insulation class, IP54 or IP55 protection class

OPERATING CONDITIONS:
Ambient temperature: -15senti degree≤ 0≤ 40senti degree
Altitude: Not exceeding 1000 meters
Rated voltage: 380V, 220/380V, 380/660V, 400V, 415V
Rated frequency: 50Hz / 60 Hz

Connection:
Y Start-connection for 3KW and below
Delta-connection for 4KW or more
Duty / Rating: Continuous (S1)
Cooling type: IC411

Technical parameter:                                                                                                   

Output
(KW)

Type

Amps
(A)

Speed
(R/min)

Eff.
%

p.f.

RT
N.m

     

Noise LwdB
(A)

Weight
(Kg)

380V 50HZ 2P

0.18

Y2-631-2

0.5

2800

65.0

0.80

00.61

2.2

2.2

5.5

61

14

0.25

Y2-632-2

0.7

2800

68.0

0.81

0.96

2.2

2.2

5.5

61

14.5

0.37

Y2-711-2

1.0

2800

70.0

0.81

1.26

2.2

2.2

6.1

64

15

0.55

Y2-712-2

1.4

2800

73.0

0.82

1.88

2.2

2.3

6.1

64

15.5

0.75

Y2-801-2

1.8

2825

75.0

0.83

2.54

2.2

2.3

6.1

67

16.5

1.1

Y2-802-2

2.6

2825

77.0

0.84

3.72

2.2

2.3

7.0

67

17.5

1.5

Y2-90S-2

3.4

2840

79.0

0.84

5.04

2.2

2.3

7.0

72

21

2.2

Y2-90L-2

4.9

2840

81.0

0.85

7.40

2.2

2.3

7.0

72

25

3

Y2-100L-2

6.3

2880

83.0

0.87

9.95

2.2

2.3

7.5

76

33

4

Y2-112M-2

8.1

2890

85.0

0.88

13.22

2.2

2.3

7.5

77

41

5.5

Y2-132S1-2

11.0

2900

86.0

0.88

18.11

2.2

2.3

7.5

80

63

7.5

Y2-132S2-2

14.9

2900

87.0

0.88

24.70

2.2

2.3

7.5

80

70

11

Y2-160M1-2

21.3

2930

88.0

0.89

35.85

2.2

2.3

7.5

86

110

15

Y2-160M2-2

28.8

2930

89.0

0.89

48.89

2.2

2.3

7.5

86

120

18.5

Y2-160L-2

34.7

2930

90.5

0.90

60.30

2.2

2.3

7.5

86

135

22

Y2-180M-2

41.0

2940

91.2

0.90

71.46

2.0

2.3

7.5

89

165

30

Y2-200L1-2

55.5

2950

92.0

0.90

97.12

2.0

2.3

7.5

92

218

37

Y2-200L2-2

67.9

2950

92.3

0.90

119.78

2.0

2.3

7.5

92

230

45

Y2-225M-2

82.3

2970

92.3

0.90

144.70

2.0

2.3

7.5

92

280

55

Y2-250M-2

100.4

2970

92.5

0.90

176.85

2.0

2.3

7.5

93

365

75

Y2-280S-2

134.4

2970

93.2

0.91

241.16

2.0

2.3

7.5

94

495

90

Y2-280M-2

160.2

2970

93.8

0.91

289.39

2.0

2.3

7.5

94

565

110

Y2-315S-2

195.4

2980

94.0

0.91

352.51

1.8

2.2

7.1

96

890

132

Y2-315M-2

233.2

2980

94.5

0.91

423.02

1.8

2.2

7.1

96

980

160

Y2-315L1-2

279.3

2980

94.6

0.92

512.75

1.8

2.2

7.1

99

1055

200

Y2-315L2-2

348.4

2980

94.8

0.92

640.94

1.8

2.2

7.1

99

1110

250

Y2-355M-2

433.2

2985

95.3

0.92

799.83

1.6

2.2

7.1

103

1900

315

Y2-355L-2

544.2

2985

95.6

0.92

1007.79

1.6

2.2

7.1

103

2300

380V 50HZ 4P

0.12

Y2-631-4

0.4

1400

57.0

0.72

0.82

2.1

2.2

4.4

52

13

0.18

Y2-632-4

0.6

1400

60.0

0.73

1.23

2.1

2.2

4.4

52

13.5

0.25

Y2-711-4

0.8

1400

65.0

0.74

1.71

2.1

2.2

5.2

55

14

0.37

Y2-712-4

1.1

1400

67.0

0.75

2.54

2.1

2.2

5.2

55

14.5

0.55

Y2-801-4

1.6

1390

71.0

0.75

3.78

2.4

2.3

5.2

58

15

0.75

Y2-802-4

2.0

1490

73.0

0.77

5.15

2.4

2.3

6.0

58

16

1.1

Y2-90S-4

2.0

1400

75.0

0.77

7.50

2.3

2.3

6.0

61

23

1.5

Y2-90L-4

3.7

1420

78.0

0.79

10.23

2.3

2.3

6.0

61

25

2.2

Y2-100L1-4

5.2

1420

80.0

0.81

14.80

2.3

2.3

7.0

64

33

3.

Y2-100L2-4

6.8

1420

82.0

0.82

20.18

2.3

2.3

7.0

64

35

4.

Y2-112M-4

8.8

1440

84.0

0.82

26.53

2.3

2.3

7.0

65

41

5.5

Y2-132S-4

11.8

1440

85.0

0.83

36.48

2.3

2.3

7.0

71

65

7.5

Y2-132M-S

15.6

1440

87.0

0.84

49.74

2.2

2.3

7.0

71

76

11

Y2-160M-4

22.3

1460

88.0

0.85

71.59

2.2

2.3

7.0

75

118

15

Y2-160L-4

30.1

1460

89.0

0.85

98.12

2.2

2.3

7.5

75

132

18.5

Y2-180M-4

36.5

1470

90.5

0.85

120.19

2.2

2.3

7.5

76

164

22

Y2-1180L-4

43.2

1470

91.0

0.85

142.93

2.2

2.3

7.5

76

182

30

Y2-200L-4

57.6

1480

92.0

0.86

193.68

2.2

2.3

7.2

79

245

37

Y2-225S-4

69.9

1480

92.5

0.87

238.87

2.2

2.3

7.2

81

258

45

Y2-225M-4

84.7

1480

92.8

0.87

290.37

2.2

2.3

7.2

81

290

55

Y2-250M-4

103.3

1480

93.0

0.87

354.90

2.2

2.3

7.2

83

388

75

Y2-280S-4

139.6

1480

93.8

0.87

483.95

2.2

2.3

7.2

86

510

90

Y2-280M-4

166.9

1485

94.2

0.87

578.79

2.2

2.3

7.2

86

606

110

Y2-315S-4

201.0

1485

94.5

0.88

707.41

2.1

2.2

6.9

93

910

132

Y2-315M-4

240.4

1485

94.8

0.88

848.89

2.1

2.2

6.9

93

1000

160

Y2-315L1-4

287.8

1485

94.9

0.89

1571.96

2.1

2.2

6.9

97

1055

200

Y2-315L2-4

359.4

1485

95.0

0.89

1286.20

2.1

2.2

6.9

97

1128

250

Y2-355M-4

442.9

1490

95.3

0.90

1602.35

2.1

2.2

6.9

101

1700

315

Y2-355L-4

556.2

1490

95.6

0.90

2018.96

2.1

2.2

6.9

101

1900

380V 50HZ 6P

0.18

Y2-711-6

0.8

900

56.0

0.60

1.91

1.9

2.0

4.0

52

14

0.25

Y2-711-6

0.9

900

59.0

0.68

2.65

1.9

2.0

4.0

52

14.5

0.37

Y2-801-6

1.3

900

62.0

0.70

3.93

1.9

2.0

4.7

54

15

0.55

Y2-802-6

1.8

900

65.0

0.72

5.84

1.9

2.1

4.7

54

16

0.75

Y2-90S-6

2.3

910

69.0

0.72

7.87

2.0

2.1

5.5

57

19

1.1

Y2-90L-6

3.2

910

72.0

0.73

11.54

2.0

2.1

5.5

57

22

1.5

Y2-100L-6

3.9

940

76.0

0.76

15.24

2.0

2.1

5.5

61

32

2.2

Y2-112M-6

5.6

940

79.0

0.76

22.35

2.1

2.1

6.5

65

41

3

Y2-132S-6

7.4

960

81.0

0.76

29.84

2.1

2.1

6.5

69

63

4

Y2-132M1-6

9.9

960

82.0

0.76

39.79

2.1

2.1

6.5

69

72

5.5

Y2-132M-6

12.9

960

84.0

0.77

54.71

2.1

2.1

6.5

69

81

7.5

Y2-160M-6

16.9

970

86.0

0.78

73.84

2.0

2.1

6.5

73

118

11

Y2-160L-6

24.2

970

87.5

0.79

108.30

2.0

2.1

6.5

73

145

15

Y2-180L-6

31.6

970

89.0

0.81

147.68

2.1

2.1

7.0

73

178

18.5

Y2-200L1-6

38.6

970

90.0

0.81

182.14

2.1

2.1

7.0

76

200

22

Y2-200L2-6

44.7

970

90.0

0.83

216.60

2.1

2.1

7.0

76

228

30

Y2-225M-6

59.3

980

91.5

0.84

292.35

2.0

2.1

7.0

76

265

37

Y2-250M-6

71.1

980

92.0

0.86

360.56

2.1

2.1

7.0

78

370

45

Y2-280S-6

85.9

980

92.5

0.86

438.52

2.1

2.0

7.0

80

490

55

Y2-280M-6

104.7

980

92.8

0.86

535.97

2.1

2.0

7.0

80

540

75

Y2-315S-6

141.7

980

93.5

0.86

730.87

2.0

2.0

7.0

85

900

90

Y2-315M-6

169.5

985

93.8

0.86

872.59

2.0

2.0

7.0

85

980

110

Y2-315L1-6

206.7

985

94.0

0.86

1066.50

2.0

2.0

6.7

85

1045

132

Y2-315L2-6

244.7

985

94.2

0.87

1279.80

2.0

2.0

6.7

85

1100

160

Y2-355M1-6

292.3

990

94.5

0.88

1543.43

1.9

2.0

6.7

92

1440

200 Y2-355M2-6 364.6 990 94.7 0.88 1929.29 1.9 2.0 6.7 92 1600

250

Y2-355L-6

454.8

990

94.9

0.88

2411.62

1.9

2.0

6.7

92

1700

PRODUCTION PROCESSING:
PAINTING COLOR CODE:

Application: Universal
Operating Speed: Low Speed
Number of Stator: Three-Phase
Species: Y, Y2 Series Three-Phase
Rotor Structure: Squirrel-Cage
Casing Protection: Protection Type
Customization:
Available

|

induction motor

Can induction motors be adapted for use in both residential and industrial settings?

Yes, induction motors can be adapted for use in both residential and industrial settings. Here’s a detailed explanation:

Induction motors are versatile and widely used in various applications due to their robustness, efficiency, and reliability. They can be found in both residential and industrial environments, albeit with some variations in design and performance characteristics.

Residential Use:

  • In residential settings, induction motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps.
  • These motors are typically smaller in size and power compared to their industrial counterparts, as they are designed to meet the specific requirements of residential applications.
  • Residential induction motors are often single-phase motors, as most residential electrical systems are single-phase.
  • They are designed for easy installation, low noise operation, and energy efficiency to meet the demands of residential users.
  • These motors are typically optimized for specific applications, such as providing the necessary torque and speed control for appliances like washing machines or maintaining the desired temperature in air conditioners.

Industrial Use:

  • In industrial settings, induction motors are widely employed in a wide range of applications, including pumps, compressors, conveyor systems, machine tools, fans, blowers, and many more.
  • Industrial induction motors are available in a wide range of power ratings and sizes, allowing them to meet the diverse needs of industrial processes.
  • They are often three-phase motors, as most industrial electrical systems utilize three-phase power distribution.
  • Industrial motors are designed to handle heavy loads, operate under harsh conditions, and provide high levels of reliability and durability.
  • These motors can be adapted for specific industrial requirements, such as motors with explosion-proof enclosures for hazardous environments or motors with enhanced protection against dust and moisture.
  • Industrial induction motors may also incorporate advanced control features, such as variable frequency drives (VFDs), to enable precise speed control, energy savings, and integration into automated industrial systems.

Adaptability:

While there are differences in design and performance characteristics between residential and industrial induction motors, the fundamental principles and technology behind them remain the same. Induction motors can be adapted to meet the specific needs of both residential and industrial settings by adjusting factors such as size, power rating, number of phases, construction materials, and control features.

Manufacturers cater to the distinct requirements of residential and industrial users by producing a wide variety of induction motors tailored to each application. This adaptability allows for the efficient use of induction motors in diverse settings, from small-scale residential applications to large-scale industrial operations.

In conclusion, induction motors can be successfully adapted for use in both residential and industrial settings by considering the specific requirements and optimizing the motor’s design and performance characteristics accordingly.

induction motor

Can induction motors be customized for specific power and speed requirements?

Yes, induction motors can be customized to meet specific power and speed requirements. Manufacturers offer a range of options and configurations that allow customers to tailor induction motors to their specific application needs. Here’s a detailed explanation of how induction motors can be customized:

Power Requirements:

Induction motors can be customized to deliver the required power output for a particular application. The power output of an induction motor is determined by various factors, including the motor’s size, number of poles, and voltage rating. Manufacturers offer a wide range of motor sizes and configurations, allowing customers to select the appropriate motor with the desired power rating. Additionally, motors can be wound with different wire gauges and winding configurations to optimize the power output based on specific requirements.

For higher power requirements, manufacturers may offer larger frame sizes with higher voltage and current ratings. These motors are designed with larger cores, more robust windings, and enhanced cooling systems to handle the increased power levels. On the other hand, for lower power requirements, smaller frame sizes with lower voltage and current ratings can be chosen to achieve optimal performance and efficiency.

Speed Requirements:

Induction motors can also be customized to meet specific speed requirements. The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. By selecting the appropriate motor with the desired number of poles, customers can achieve the desired operating speed for their application.

In cases where the standard power supply frequency does not match the desired motor speed, frequency converters or Variable Frequency Drives (VFDs) can be used. These devices allow precise control of the motor speed by adjusting the frequency of the power supplied to the motor. With the use of frequency converters, induction motors can be operated at speeds different from the standard synchronous speed, enabling customization to specific speed requirements.

Additional Customization Options:

In addition to power and speed requirements, induction motors can be customized in various other ways to meet specific application needs:

  • Mounting Configurations: Induction motors can be customized with different mounting configurations to suit specific installation requirements. Common mounting options include foot-mounted, flange-mounted, and flange-foot-mounted motors. By selecting the appropriate mounting configuration, customers can ensure easy integration and optimal use of available space.
  • Shaft Configurations: Induction motors can be customized with different shaft configurations, such as single-ended shafts, double-ended shafts, or extended shafts. The shaft diameter and length can also be tailored to accommodate specific coupling arrangements or to meet specific mechanical interface requirements.
  • Enclosure Types: Induction motors can be customized with different enclosure types to provide appropriate protection in various operating environments. Common enclosure options include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and explosion-proof enclosures. The choice of enclosure depends on factors such as the presence of dust, moisture, or hazardous substances in the operating environment.
  • Additional Features: Manufacturers may offer additional features and options to customize induction motors further. These may include special bearing arrangements, improved insulation systems, enhanced cooling options, specialized coatings for corrosion resistance, and built-in sensors for condition monitoring and diagnostics.

By considering these customization options, customers can select or design induction motors that precisely meet their specific power and speed requirements, as well as other application-specific needs.

In conclusion, induction motors can be customized to deliver the required power and speed for specific applications. Manufacturers offer a wide range of options, allowing customers to select motors with the desired power ratings and choose the appropriate number of poles or use frequency converters to achieve the desired speed. Additional customization options, such as mounting configurations, shaft configurations, enclosure types, and additional features, provide further flexibility in tailoring induction motors to specific application requirements.

induction motor

What is an induction motor and how does it function?

An induction motor is a type of AC (alternating current) electric motor widely used in various applications. It operates based on the principle of electromagnetic induction. Here’s a detailed explanation of how an induction motor functions:

  • Construction:
    • An induction motor consists of two main parts: the stator and the rotor.
    • The stator is the stationary part of the motor and contains a set of windings, typically made of copper wire, arranged in a specific pattern. These windings are connected to the power supply.
    • The rotor is the rotating part of the motor and is typically made of laminated iron cores with conductor bars or short-circuited conductive loops. The rotor is not directly connected to the power supply.
  • Principle of Operation:
    • When an AC voltage is applied to the stator windings, it produces a rotating magnetic field.
    • This rotating magnetic field induces a current in the rotor conductors through electromagnetic induction.
    • The rotor current creates its own magnetic field, which interacts with the stator’s rotating magnetic field.
    • The interaction between the two magnetic fields generates a torque in the rotor, causing it to rotate.
  • Slip:
    • In an induction motor, there is a speed difference, known as slip, between the rotating magnetic field of the stator and the rotor’s actual rotational speed.
    • The slip is necessary for the motor to generate torque. As the rotor accelerates, the slip decreases until the motor reaches its synchronous speed.
    • The synchronous speed is the speed at which the rotating magnetic field of the stator completes one full cycle. It is determined by dividing the frequency of the power supply by the number of poles in the motor.
    • The difference between the synchronous speed and the actual rotor speed is what allows the motor to develop torque and perform useful work.
  • Types of Induction Motors:
    • Induction motors can be classified into two main types: squirrel cage motors and wound rotor motors.
    • In squirrel cage motors, the rotor consists of conductive bars shorted at both ends by end rings, resembling a squirrel cage. They are simple, rugged, and commonly used in various industrial applications.
    • Wound rotor motors have a rotor with windings similar to the stator windings. These windings can be externally connected to resistors or other external devices. Wound rotor motors offer better control over motor characteristics.
  • Advantages and Applications:
    • Induction motors have several advantages, including simplicity, reliability, and high efficiency.
    • They are widely used in various applications such as pumps, fans, compressors, conveyor systems, and industrial machinery due to their robustness and ability to handle heavy loads.
    • Induction motors are also used extensively in household appliances, HVAC systems, and electric vehicles.

In summary, an induction motor functions by utilizing the principle of electromagnetic induction to produce a rotating magnetic field that interacts with the rotor, inducing current and generating torque. The slip between the stator’s rotating magnetic field and the rotor’s speed allows the motor to develop torque and perform mechanical work across a wide range of applications.

China Standard 0.12kw-315kw Y2 Series Three Phase Asynchronous Electric AC  Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower   vacuum pump oil near me		China Standard 0.12kw-315kw Y2 Series Three Phase Asynchronous Electric AC  Induction Motor for Water Pump, Air Compressor, Gear Reducer Fan Blower   vacuum pump oil near me
editor by CX 2023-11-17

China high quality High Efficiency Power Transmission Parts Planetary Reducer with Shaft Output supplier

Product Description

High Efficiency Power Transmission Parts Planetary Reducer With Shaft Output

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Characteristics:
1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Backlash 8-16 arcmin. Can suit most occasion
5.Keyway can be opened in the force shaft.
6.Round flange shaft output,threaded reverse connection,standardized size.
7.Straight gear transmission,high precision,high torque;
8.Speed ratio range:3-100
9.Precision range:8-16arcmin
10.Size range:40-160mm

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001
Samples:
US$ 49/Piece
1 Piece(Min.Order)

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Customization:
Available

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Motor

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China high quality High Efficiency Power Transmission Parts Planetary Reducer with Shaft Output   supplier China high quality High Efficiency Power Transmission Parts Planetary Reducer with Shaft Output   supplier
editor by CX 2023-11-15

China High Efficiency Low Backlash Six-Axis Manipulator Harmonic Reducer supplier

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Application: Motor, Machinery, Agricultural Machinery, Mechanical Equipment
Function: Change Drive Torque, Speed Changing, Speed Reduction, Lower The Speed and Increase The Torque
Layout: Coaxial
Customization:
Available

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