Tag Archives: motor dc

China Best Sales 3-250W Single Phase/Three Phase Electric Induction AC Gear Motor DC Motor with Spead Controller Reduction Box Brake Asynchronous Motor for Package Machine vacuum pump belt

Product Description

 

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO 3G-300G
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC CE ISO9001 CQC

other product

 

Certifications

 

Packaging & Shipping

 

Company Profile

FAQ

Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Low Speed
Number of Stator: Single-Phase
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

How do manufacturers ensure the quality and reliability of induction motors?

Manufacturers employ several measures and quality control processes to ensure the quality and reliability of induction motors. Here are some key steps taken by manufacturers:

  • Design and Engineering:
    • Manufacturers invest significant resources in the design and engineering of induction motors.
    • Experienced engineers use advanced computer-aided design (CAD) software to develop motor designs that meet performance specifications and industry standards.
    • Design considerations include efficient cooling, optimal winding configurations, and robust mechanical construction.
  • Material Selection:
    • Manufacturers carefully select high-quality materials that meet or exceed industry standards.
    • They use premium-grade electrical steel laminations for the motor core to minimize energy losses and maximize efficiency.
    • Copper or aluminum conductors with appropriate insulation are chosen for the motor windings to ensure reliable electrical performance.
  • Stringent Manufacturing Processes:
    • Manufacturers follow stringent manufacturing processes to ensure consistency and quality throughout production.
    • They employ advanced machinery and automation to achieve precise manufacturing tolerances and reduce human error.
    • Quality control checks are performed at various stages of the manufacturing process to identify and rectify any issues.
  • Testing and Inspection:
    • Induction motors undergo rigorous testing and inspection procedures to verify their performance and reliability.
    • Manufacturers conduct various tests, such as electrical tests, mechanical tests, insulation tests, and performance tests.
    • These tests ensure that the motors meet or exceed specified parameters for voltage, current, power factor, efficiency, torque, and speed.
    • Inspection processes involve visual inspections, dimensional checks, and verification of critical components.
  • Certifications and Compliance:
    • Reputable manufacturers ensure that their induction motors comply with relevant industry standards and regulations.
    • They obtain certifications, such as ISO 9001 for quality management systems, and adhere to specific standards like IEC (International Electrotechnical Commission) or NEMA (National Electrical Manufacturers Association).
    • Certifications and compliance demonstrate the manufacturer’s commitment to producing high-quality and reliable products.
  • Customer Feedback and Continuous Improvement:
    • Manufacturers value customer feedback and use it as a valuable source of information for continuous improvement.
    • They actively engage with customers to understand their needs and address any concerns or issues promptly.
    • Feedback helps manufacturers refine their designs, manufacturing processes, and quality control measures to enhance the overall quality and reliability of their induction motors.

By implementing these measures, manufacturers strive to ensure that their induction motors meet the highest standards of quality and reliability. Continuous improvement and adherence to industry best practices enable manufacturers to deliver products that perform consistently and reliably in a wide range of applications.

induction motor

How does an induction motor ensure consistent and reliable performance in various applications?

Induction motors are known for their consistent and reliable performance in a wide range of applications. These motors incorporate several design features and mechanisms that contribute to their ability to deliver consistent and reliable performance. Here’s a detailed explanation of how induction motors ensure such performance:

  • Robust Construction: Induction motors are designed with robust construction to withstand the demands of various applications. They are typically made with durable materials, such as cast iron or aluminum, for the motor frame and end brackets. The rotor and stator laminations are designed to minimize energy losses and maximize efficiency. The overall construction ensures the motor’s structural integrity, allowing it to withstand mechanical stresses and vibrations that may occur during operation.
  • Efficient Cooling: Proper cooling is essential for maintaining consistent and reliable motor performance. Induction motors are designed with efficient cooling systems to dissipate heat generated during operation. The most common cooling methods include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and air-to-water heat exchangers. These cooling systems prevent the motor from overheating, which can lead to performance degradation or motor failure.
  • High-Quality Insulation: Induction motors employ high-quality insulation materials to ensure reliable performance. The stator windings and rotor bars are insulated to withstand high voltages and prevent electrical breakdown. The insulation materials are carefully selected to provide thermal stability, mechanical strength, and resistance to environmental factors such as moisture, chemicals, and contaminants. High-quality insulation helps to prevent electrical faults and ensures safe and reliable motor operation.
  • Optimized Magnetic Design: The magnetic design of an induction motor plays a crucial role in its performance. The stator and rotor core materials are chosen to minimize energy losses and maximize magnetic flux density. The number of stator slots and rotor bars is carefully selected to achieve balanced magnetic fields and reduce harmonics. The magnetic design is optimized to provide high torque, efficiency, and power factor, resulting in consistent and reliable motor performance.
  • Motor Protection Devices: Induction motors are equipped with various protection devices to ensure safe and reliable operation. These devices monitor motor parameters and act to prevent damage or failures. Common motor protection devices include thermal overload relays, which monitor motor temperature and disconnect the motor in case of overheating, and current and voltage monitoring relays, which detect abnormal current or voltage conditions and trigger appropriate actions. Motor protection devices help to safeguard the motor and ensure consistent and reliable performance.
  • Maintenance and Service: Proper maintenance and service are essential for maintaining consistent and reliable motor performance over time. Regular inspections, lubrication, and cleaning help to identify and address potential issues before they escalate. Additionally, timely repairs and replacements of worn-out components or damaged parts contribute to the motor’s reliability and longevity. Following manufacturer-recommended maintenance practices and scheduling periodic service ensure that the motor remains in optimal condition for consistent and reliable performance.

In conclusion, induction motors ensure consistent and reliable performance in various applications through their robust construction, efficient cooling systems, high-quality insulation, optimized magnetic design, motor protection devices, and proper maintenance and service. These design features and mechanisms work together to provide a motor that can withstand the demands of different applications, deliver consistent performance, and operate reliably over an extended period.

induction motor

What are the common applications of induction motors?

Induction motors are widely used in various applications across different industries due to their robustness, reliability, and efficiency. Here are some common applications of induction motors:

  • Pumps: Induction motors are extensively used in water pumps for residential, commercial, and industrial applications. They provide the necessary power to drive the impeller and move water in systems such as well pumps, irrigation systems, sewage pumps, and circulation pumps.
  • Fans and Blowers: Induction motors are commonly found in HVAC (Heating, Ventilation, and Air Conditioning) systems, where they power fans and blowers. They are used in air handling units, exhaust fans, ceiling fans, and industrial fans to circulate air and provide ventilation.
  • Compressors: Induction motors play a vital role in driving compressors used in various applications. They are used in air compressors for pneumatic systems, refrigeration compressors for cooling and refrigeration units, and gas compressors for industrial processes.
  • Conveyor Systems: Induction motors provide the necessary power for driving conveyor belts in industries such as manufacturing, logistics, and mining. They enable the movement of materials and products along the conveyor lines efficiently and reliably.
  • Machinery and Equipment: Induction motors are used in a wide range of industrial machinery and equipment, including machine tools, pumps, mixers, agitators, crushers, mills, and extruders. They are essential for powering the mechanical components and ensuring smooth operation in various manufacturing processes.
  • Electric Vehicles: Induction motors are increasingly being utilized in electric vehicles (EVs) due to their efficiency and reliability. They provide the propulsion power to drive the wheels, allowing EVs to be environmentally friendly and energy-efficient alternatives to internal combustion engine vehicles.
  • Household Appliances: Induction motors are found in numerous household appliances, including refrigerators, washing machines, dishwashers, vacuum cleaners, and kitchen appliances. They are used to drive the motors in these appliances, enabling their essential functions.
  • Industrial Processes: Induction motors are employed in various industrial processes, such as pumps for water treatment plants, mixers for food processing, agitators for chemical industries, and crushers for mining operations. They are crucial for driving the necessary mechanical components and ensuring the smooth operation of these processes.

These are just a few examples of the wide range of applications where induction motors are commonly used. Their versatility, efficiency, and ability to handle heavy loads make them indispensable in industries and everyday life.

China Best Sales 3-250W Single Phase/Three Phase Electric Induction AC Gear Motor DC Motor with Spead Controller Reduction Box Brake Asynchronous Motor for Package Machine   vacuum pump belt	China Best Sales 3-250W Single Phase/Three Phase Electric Induction AC Gear Motor DC Motor with Spead Controller Reduction Box Brake Asynchronous Motor for Package Machine   vacuum pump belt
editor by CX 2024-05-08

China high quality AC DC Three Single Phase Asynchronous Induction BLDC Brushless Electrical Stepper Servo Gear Electric Motor vacuum pump oil

Product Description

AC DC Three Single Phase Asynchronous Synchronous Induction BLDC Brushless Electrical Stepper Servo Gear Stainless Steel Electric Motor

Product Description

1. Reliable performance, safe and easy operation.
2. Low noise, low vibration, and light in weight.
3. Wide range of speed, torque, and motor types.
4. Mounting dimensions conform to IEC standards, Gost standards, Nema standards.

Product Parameters

 

Power 0.06 ~ 2000kw
Typical motor types Asynchronous motor, Synchronous motor,
DC brush motor, DC brushless motor
Stepper motor, Servo motor
Aluminum motor, Cast iron motor, Stainless steel motor
Gear motor, with worm gearbox, helical gearbox, planetary gearbox, etc.
Frame Size 56 ~ 630
Phase Single or Three
Efficiency Class IE1 ~ IE4
Poles 2, 4, 6, 8 poles
Protection Class IP44, IP54, IP55, IP56, IP65, IP67 IP69K waterproof
Insulation Class B, F, H
Mounting Type B14, B3, B5, B35, B34
Ambient Temperature -15 ~ +40 °C, or customized
Altitude ≤1000M
Material Aluminum/Cast Iron/Stainless steel food grade

Related Product

 

                      Three Phase AC Motor                                            Single Phase AC Motor                                                VFD Inverter Duty Motor

                 Synchronous AC Motor                                        DC Brush or Brushless Motor                                              Stepper Motor

                          Servo Motor                                                         Stainless Steel Motor                                                  Various Types of Gearbox
 

Company Profile

 

Certifications

 

FAQ

Q: Can you make the electric motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, capacitors, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 12 hours. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single or Three Phase
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Blue or Silver
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What maintenance practices are essential for prolonging the lifespan of an induction motor?

Maintaining induction motors is crucial for ensuring their longevity and optimal performance. Here are some essential maintenance practices that can help prolong the lifespan of an induction motor:

  • Regular Inspections:
    • Perform routine visual inspections of the motor to check for any signs of wear, damage, or loose connections.
    • Inspect the motor’s ventilation system, cooling fans, and air filters to ensure proper airflow for cooling.
    • Look for any abnormal vibrations, unusual noises, or overheating during operation.
  • Cleaning and Lubrication:
    • Keep the motor clean by removing dust, dirt, and debris that may accumulate on the motor’s surfaces and cooling fins.
    • Regularly lubricate the motor’s bearings as per the manufacturer’s recommendations to reduce friction and wear.
    • Ensure that the lubrication used is compatible with the motor’s bearing type and operating conditions.
  • Monitoring and Testing:
    • Monitor the motor’s operating parameters such as voltage, current, power factor, and temperature using appropriate instrumentation.
    • Conduct periodic electrical tests, such as insulation resistance tests and winding resistance measurements, to detect any insulation deterioration or anomalies in the motor’s electrical circuit.
    • Perform vibration analysis and motor signature analysis to identify potential mechanical issues or faults in the motor’s components.
  • Belt and Coupling Maintenance:
    • If the motor is coupled to driven equipment using belts or couplings, regularly inspect and adjust the tension of the belts or couplings to ensure proper power transmission.
    • Replace worn-out or damaged belts and couplings promptly to prevent excessive vibrations or misalignments that can affect the motor’s performance.
  • Protection and Enclosure:
    • Ensure that the motor is adequately protected from environmental factors such as dust, moisture, and corrosive substances.
    • Verify that the motor’s enclosure or housing is intact and provides sufficient protection against ingress of foreign materials.
    • Consider installing additional protective measures, such as motor covers or guards, if the motor operates in harsh or hazardous environments.
  • Corrective Maintenance:
    • Promptly address any identified issues or abnormalities in the motor’s performance through corrective maintenance.
    • Repair or replace faulty components, such as bearings, windings, or capacitors, using genuine replacement parts recommended by the motor manufacturer.
    • Engage qualified technicians or electricians for complex repairs or rewinding tasks to ensure proper handling of the motor.
  • Documentation and Record-Keeping:
    • Maintain comprehensive records of the motor’s maintenance activities, including inspection reports, test results, repairs, and replacements.
    • Track the motor’s history and performance trends to identify any recurring issues or patterns that may require special attention.
    • Use the documentation and records as a reference for future maintenance and as a resource for troubleshooting or warranty claims.

Adhering to these maintenance practices can significantly extend the lifespan of an induction motor and ensure its reliable operation over time. Regular inspections, cleaning, monitoring, and timely corrective actions are key to preventing major failures and optimizing the motor’s performance.

induction motor

How do induction motors handle challenges like variations in voltage and frequency?

Induction motors are designed to handle challenges such as variations in voltage and frequency, and they have mechanisms in place to ensure reliable operation under these conditions. Here’s a detailed explanation of how induction motors handle these challenges:

Voltage Variations:

Induction motors are typically designed to operate within a certain voltage range. However, they can handle variations in voltage to some extent. Here’s how they handle voltage variations:

  • Stator Windings: The stator windings of an induction motor are designed to withstand voltage fluctuations. The insulation materials used in the windings provide protection against voltage surges and dips. The winding design and the number of turns are optimized to ensure the motor can operate within the specified voltage range while maintaining reliable performance.
  • Voltage Regulation: Voltage regulators or voltage stabilizers can be used to control and regulate the voltage supplied to an induction motor. These devices ensure that the motor receives a stable voltage within the acceptable range, even in the presence of fluctuations in the power supply. Voltage regulation helps maintain consistent motor performance and prevents damage that could occur due to excessively high or low voltages.
  • Motor Protection Devices: Induction motors are often equipped with protective devices such as overvoltage relays and undervoltage relays. These devices monitor the incoming voltage and trigger appropriate actions if the voltage exceeds or falls below the predefined thresholds. For example, if the voltage exceeds a certain limit, the overvoltage relay may trip and disconnect the motor from the power supply to prevent damage.

Frequency Variations:

Induction motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, they can handle certain variations in frequency while maintaining reasonably stable performance. Here’s how induction motors handle frequency variations:

  • Synchronous Speed: The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. When the frequency varies, the synchronous speed of the motor changes accordingly. However, the motor’s actual operating speed, known as the slip speed, remains relatively constant. This allows the motor to maintain its output power and torque, although the speed may vary slightly.
  • Motor Design: The design of induction motors takes into account the expected frequency variations in the power supply. The number of poles and the winding configuration are selected to ensure that the motor can operate within an acceptable range of frequencies while maintaining optimal performance. The motor’s mechanical and electrical characteristics are carefully matched to achieve the desired operating parameters under different frequency conditions.
  • Frequency Converters: In some cases, frequency converters or Variable Frequency Drives (VFDs) are used to control the speed of induction motors. These devices can vary the frequency supplied to the motor, allowing precise control of the motor speed. Frequency converters are particularly useful in applications where the motor needs to operate at different speeds or where the power supply frequency is not compatible with the motor’s design.
  • Motor Protection Devices: Similar to voltage variations, induction motors can be equipped with protective devices to monitor the frequency of the power supply. These devices can detect significant deviations from the expected frequency and trigger appropriate actions, such as shutting down the motor or providing an alarm signal. Protecting the motor against extreme frequency variations helps prevent damage and ensures safe operation.

In conclusion, induction motors are designed to handle challenges such as variations in voltage and frequency. Through appropriate design considerations, voltage regulation mechanisms, protective devices, and the use of frequency converters, induction motors can operate reliably and maintain reasonably stable performance even in the presence of fluctuations in the power supply. These features contribute to the versatility and resilience of induction motors in various industrial applications.

induction motor

How does an induction motor ensure efficient and reliable performance?

An induction motor is designed and engineered to ensure efficient and reliable performance. Here’s a detailed explanation of how an induction motor achieves these qualities:

  • Robust Construction:
    • Induction motors are built with robust construction techniques and materials to withstand the demands of various applications.
    • The stator and rotor cores are typically made from laminated steel sheets, which reduce eddy current losses and improve magnetic flux efficiency.
    • The rotor is often constructed as a squirrel cage, consisting of short-circuited conductive bars or loops, which enhances durability and eliminates the need for maintenance-prone components like brushes and commutators.
  • Efficient Design:
    • Induction motors are designed for high efficiency, which means they convert a significant portion of the electrical input power into useful mechanical power.
    • The rotor design and the air gap between the rotor and stator are optimized to minimize energy losses and maximize torque production.
    • The stator windings are carefully designed to produce a rotating magnetic field with minimal copper losses and magnetic flux leakage.
    • Efficiency is further improved by using high-quality materials with low electrical resistance for the stator windings and rotor conductors.
  • Self-Starting Capability:
    • Induction motors have a self-starting capability, meaning they can start and accelerate to their operating speed without the need for additional starting mechanisms.
    • When the motor is connected to an AC power supply, the rotating magnetic field generated by the stator windings induces voltage and current in the rotor, initiating rotation.
    • This self-starting feature eliminates the need for complex and maintenance-prone starting mechanisms, resulting in a reliable and hassle-free motor operation.
  • Low Maintenance:
    • Induction motors are known for their low maintenance requirements.
    • They do not have brushes or commutators that require regular replacement or servicing.
    • The absence of these components reduces wear and maintenance costs, making induction motors highly reliable and cost-effective.
  • Protection Mechanisms:
    • Induction motors are equipped with various protection mechanisms to ensure safe and reliable operation.
    • Thermal protection devices, such as thermal overload relays or thermistors, are used to monitor the motor’s temperature and prevent overheating.
    • Overcurrent and short-circuit protection devices, such as circuit breakers or fuses, safeguard the motor against excessive current and electrical faults.
    • Voltage and phase protection devices help protect the motor from voltage fluctuations and phase imbalances, which can cause damage or affect performance.
  • Efficient Cooling:
    • Induction motors are designed with effective cooling mechanisms to dissipate heat generated during operation.
    • Fans or other cooling methods are employed to circulate air over the motor’s internal components, ensuring optimal operating temperatures.
    • Proper cooling minimizes temperature rise, prevents insulation degradation, and extends the motor’s lifespan and performance.
  • Quality Manufacturing:
    • Induction motors are manufactured using quality control measures to ensure consistent performance and reliability.
    • Manufacturers adhere to industry standards and conduct rigorous testing and inspection procedures during the production process.
    • This attention to quality ensures that each motor meets the required specifications and performs reliably in various operating conditions.

By incorporating these features and design considerations, induction motors deliver efficient and reliable performance, making them a popular choice for a wide range of applications in industries and everyday use.

China high quality AC DC Three Single Phase Asynchronous Induction BLDC Brushless Electrical Stepper Servo Gear Electric Motor   vacuum pump oil	China high quality AC DC Three Single Phase Asynchronous Induction BLDC Brushless Electrical Stepper Servo Gear Electric Motor   vacuum pump oil
editor by CX 2024-05-07

China best 380 220V Le1 Le2 Le3 Le4 1HP 5HP 10HP Asynchronous Synchronous Induction High Efficiency Single Three 3 Phase Aluminum Cast Iron AC DC Electrical Electric Motor manufacturer

Product Description

ZHangZhoug Happy Pump Industry Co., Ltd is a professional manufacturer with its own export right. We focus on the development and production of water pump for more than 20 years. Our products include a wide range of vortex pumps, centrifugal pumps, swimming pool pumps, jet pumps, submersible pumps, deep well submersible pumps, solar pumps, motors and so on. Our company has set up 4 workshops, metalwork, motor, rotor and assembly, and also have established pipelining operation from the pump body casting processing, motor embedded, rotor punching to assembly and the product testing. Our products are exported to many countries, especially the smart automatic pumps with plastic and copper material. In Vietnam, because of it’s environmental protection, they sell pretty well. Our company always provide excellent quality products and best service to customers.


FAQ

1: Are you a factory or just a trading company?

A1: Manufacturer,and we focus on the development and production of water pump for more than 20 years.

 

Q2: Is customized service available?

A2: Of course, OEM & ODM both are available.

 

Q3: How can I get the quotation?

A3: Leave us message with your purchase requirements and we will reply you within 1 hour on working time. And you may contact us directly by Trade Manager.

 

Q4:Can I buy 1 as sample?

A4: Yes, of course.

 

Q5: How about your quality control?

A5: Our professional QC will check the quality during the production and do the quality test before shipment.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machine Tool
Speed: High Speed
Number of Stator: Single-Phase
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

Can induction motors be adapted for use in both residential and industrial settings?

Yes, induction motors can be adapted for use in both residential and industrial settings. Here’s a detailed explanation:

Induction motors are versatile and widely used in various applications due to their robustness, efficiency, and reliability. They can be found in both residential and industrial environments, albeit with some variations in design and performance characteristics.

Residential Use:

  • In residential settings, induction motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps.
  • These motors are typically smaller in size and power compared to their industrial counterparts, as they are designed to meet the specific requirements of residential applications.
  • Residential induction motors are often single-phase motors, as most residential electrical systems are single-phase.
  • They are designed for easy installation, low noise operation, and energy efficiency to meet the demands of residential users.
  • These motors are typically optimized for specific applications, such as providing the necessary torque and speed control for appliances like washing machines or maintaining the desired temperature in air conditioners.

Industrial Use:

  • In industrial settings, induction motors are widely employed in a wide range of applications, including pumps, compressors, conveyor systems, machine tools, fans, blowers, and many more.
  • Industrial induction motors are available in a wide range of power ratings and sizes, allowing them to meet the diverse needs of industrial processes.
  • They are often three-phase motors, as most industrial electrical systems utilize three-phase power distribution.
  • Industrial motors are designed to handle heavy loads, operate under harsh conditions, and provide high levels of reliability and durability.
  • These motors can be adapted for specific industrial requirements, such as motors with explosion-proof enclosures for hazardous environments or motors with enhanced protection against dust and moisture.
  • Industrial induction motors may also incorporate advanced control features, such as variable frequency drives (VFDs), to enable precise speed control, energy savings, and integration into automated industrial systems.

Adaptability:

While there are differences in design and performance characteristics between residential and industrial induction motors, the fundamental principles and technology behind them remain the same. Induction motors can be adapted to meet the specific needs of both residential and industrial settings by adjusting factors such as size, power rating, number of phases, construction materials, and control features.

Manufacturers cater to the distinct requirements of residential and industrial users by producing a wide variety of induction motors tailored to each application. This adaptability allows for the efficient use of induction motors in diverse settings, from small-scale residential applications to large-scale industrial operations.

In conclusion, induction motors can be successfully adapted for use in both residential and industrial settings by considering the specific requirements and optimizing the motor’s design and performance characteristics accordingly.

induction motor

How do induction motors handle challenges like variations in voltage and frequency?

Induction motors are designed to handle challenges such as variations in voltage and frequency, and they have mechanisms in place to ensure reliable operation under these conditions. Here’s a detailed explanation of how induction motors handle these challenges:

Voltage Variations:

Induction motors are typically designed to operate within a certain voltage range. However, they can handle variations in voltage to some extent. Here’s how they handle voltage variations:

  • Stator Windings: The stator windings of an induction motor are designed to withstand voltage fluctuations. The insulation materials used in the windings provide protection against voltage surges and dips. The winding design and the number of turns are optimized to ensure the motor can operate within the specified voltage range while maintaining reliable performance.
  • Voltage Regulation: Voltage regulators or voltage stabilizers can be used to control and regulate the voltage supplied to an induction motor. These devices ensure that the motor receives a stable voltage within the acceptable range, even in the presence of fluctuations in the power supply. Voltage regulation helps maintain consistent motor performance and prevents damage that could occur due to excessively high or low voltages.
  • Motor Protection Devices: Induction motors are often equipped with protective devices such as overvoltage relays and undervoltage relays. These devices monitor the incoming voltage and trigger appropriate actions if the voltage exceeds or falls below the predefined thresholds. For example, if the voltage exceeds a certain limit, the overvoltage relay may trip and disconnect the motor from the power supply to prevent damage.

Frequency Variations:

Induction motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, they can handle certain variations in frequency while maintaining reasonably stable performance. Here’s how induction motors handle frequency variations:

  • Synchronous Speed: The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. When the frequency varies, the synchronous speed of the motor changes accordingly. However, the motor’s actual operating speed, known as the slip speed, remains relatively constant. This allows the motor to maintain its output power and torque, although the speed may vary slightly.
  • Motor Design: The design of induction motors takes into account the expected frequency variations in the power supply. The number of poles and the winding configuration are selected to ensure that the motor can operate within an acceptable range of frequencies while maintaining optimal performance. The motor’s mechanical and electrical characteristics are carefully matched to achieve the desired operating parameters under different frequency conditions.
  • Frequency Converters: In some cases, frequency converters or Variable Frequency Drives (VFDs) are used to control the speed of induction motors. These devices can vary the frequency supplied to the motor, allowing precise control of the motor speed. Frequency converters are particularly useful in applications where the motor needs to operate at different speeds or where the power supply frequency is not compatible with the motor’s design.
  • Motor Protection Devices: Similar to voltage variations, induction motors can be equipped with protective devices to monitor the frequency of the power supply. These devices can detect significant deviations from the expected frequency and trigger appropriate actions, such as shutting down the motor or providing an alarm signal. Protecting the motor against extreme frequency variations helps prevent damage and ensures safe operation.

In conclusion, induction motors are designed to handle challenges such as variations in voltage and frequency. Through appropriate design considerations, voltage regulation mechanisms, protective devices, and the use of frequency converters, induction motors can operate reliably and maintain reasonably stable performance even in the presence of fluctuations in the power supply. These features contribute to the versatility and resilience of induction motors in various industrial applications.

induction motor

How do induction motors differ from other types of electric motors?

Induction motors differ from other types of electric motors in several ways. Here’s a detailed explanation of the key differences:

  • Operating Principle:
    • Induction motors operate based on the principle of electromagnetic induction, where a rotating magnetic field induced by the stator windings interacts with the rotor conductors to produce torque.
    • In contrast, other types of electric motors, such as DC motors, synchronous motors, and stepper motors, operate on different principles and have distinct mechanisms for generating motion.
  • Power Supply:
    • Induction motors typically operate on AC (alternating current) power supply. The stator windings are connected to an AC power source, which produces a rotating magnetic field.
    • On the other hand, DC motors require a DC power supply, and synchronous motors may operate on either AC or DC power supply, depending on their design.
  • Speed Control:
    • Induction motors have a fixed speed determined by the frequency of the AC power supply and the number of poles in the motor. The speed can be adjusted to some extent by changing the supply frequency or using variable frequency drives (VFDs).
    • DC motors, on the other hand, offer precise speed control by adjusting the voltage applied to the motor armature.
    • Synchronous motors can operate at a fixed speed determined by the frequency of the AC power supply, but they can also be controlled using specialized techniques such as field weakening or using electronic drives.
    • Stepper motors operate in discrete steps, allowing precise control of position and speed.
  • Construction:
    • Induction motors are typically constructed with a squirrel cage rotor, which consists of short-circuited conductive bars or loops. The rotor construction makes them simple, robust, and suitable for high-speed applications.
    • Other types of motors may have different rotor constructions, such as wound rotors in some AC motors or permanent magnets in brushless DC motors.
  • Starting Mechanism:
    • Induction motors are self-starting, meaning they can start without the need for additional starting mechanisms. The rotating magnetic field generated by the stator windings induces voltage and current in the rotor, enabling the motor to start rotating.
    • Some other types of motors, such as DC motors, require external starting mechanisms like starting resistors or electronic controls to initiate rotation.
  • Efficiency and Maintenance:
    • Induction motors are known for their high efficiency and low maintenance requirements. They have a simple construction with no brushes or commutators, which reduces wear and eliminates the need for regular maintenance.
    • Other types of motors, such as brushed DC motors, may require brush replacement and periodic maintenance.

These are some of the main differences between induction motors and other types of electric motors. Each type of motor has its advantages, disadvantages, and specific applications, depending on the requirements of the system or industry where they are used.

China best 380 220V Le1 Le2 Le3 Le4 1HP 5HP 10HP Asynchronous Synchronous Induction High Efficiency Single Three 3 Phase Aluminum Cast Iron AC DC Electrical Electric Motor   manufacturer China best 380 220V Le1 Le2 Le3 Le4 1HP 5HP 10HP Asynchronous Synchronous Induction High Efficiency Single Three 3 Phase Aluminum Cast Iron AC DC Electrical Electric Motor   manufacturer
editor by CX 2024-05-06

China best Highway Centrifugal Fan Motor Brushless High Efficient Outer Rotor Cooling Fan AC DC Motor Air Conditioner Parts Cooler Fan Motor with Great quality

Product Description

Hot Sales

Product Description

Highway centrifugal fan motor brushless high efficient outer rotor cooling fan AC DC motor air conditioner parts cooler fan motor 

1. Stator size is optional
2. Safe, reliable, low noise, good starting, long life
3. Strong power
Rated voltage 5~120V/220~240V-50/60Hz

Typical used:
Exhaust fan, air purifier, micro-oven, fan, induction cooker, refrigerator, pump, heater, hood oven, blwer, air conditioner, Heater machines, dehumidifiers
Thermal protector with 1 shot fuse or multi shot fuse

Fan motor Production Flow

Company Profile

HangZhou HIGHWAY INDUSTRY COMPANY LIMITED is located in Xihu (West Lake) Dis. HangZhou, ZheJiang Province and was founded in 2004, which is a manufacturer for AC EC DC centrifugal fan, AC EC DC axial fan, and other cooling fans, integrating R&D, design, manufacturing and sales on intelligent small and medium fans. We have accumulated many years of motor R & D and manufacturing technology.

We have established external rotor fan products in the field of film-coated AC and DC, which is widely used in fresh air, air purification, electricity, mechanical equipment, new energy, telecommunications, HVAC, refrigeration, IT, communication and other fields.

HIGHWAY adhere to the “quality first, the customer first, reasonable prices, courteous service” principle, efforts to be a a green enterprise integrating technology leadership, resource conservation and eco-friendliness. Welcome the new old customers throughout the visit!

Work Shop

Testing Equipment

FAQ:
Question 1: Where is your factory?
Answer 1: Our factory is located in HangZhou, ZheJiang Province, which is nearby HangZhou or HangZhou. Warmly welcome you to visit us!

Question 2: Do you accept OEM?
Answer 2: Sure. Please tell us the information like fan type, quantity, size, material, voltage, air flow and static pressure, etc.

Question 3: What’s the payment terms?
Answer 3: T/T, other terms please contact us.

Question 4: How about the delivery time?
Answer 4: Normally 20 days after receiving deposit, detailed product period depends on the order.

Question 5: How can I get the quotation?
Answer 5: Feel free to contact us by TradeMessenger or Email. You will get reply within 24 hours.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Customization:
Available

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induction motor

Are there environmental considerations associated with the use of AC motors?

Yes, there are several environmental considerations associated with the use of AC motors. These considerations are primarily related to energy consumption, greenhouse gas emissions, and the disposal of motors at the end of their life cycle. Let’s explore these environmental considerations in detail:

  • Energy Efficiency: AC motors can have varying levels of energy efficiency, which directly impacts their environmental impact. Motors with higher efficiency convert a larger percentage of electrical energy into useful mechanical work, resulting in reduced energy consumption. By selecting and using high-efficiency AC motors, energy usage can be minimized, leading to lower greenhouse gas emissions and reduced reliance on fossil fuels for electricity generation.
  • Greenhouse Gas Emissions: The electricity consumed by AC motors is often produced by power plants that burn fossil fuels, such as coal, natural gas, or oil. The generation of electricity from these fossil fuels releases greenhouse gases, contributing to climate change. By employing energy-efficient motors and optimizing motor systems, businesses and individuals can reduce their electricity demand, leading to lower greenhouse gas emissions and a smaller carbon footprint.
  • Motor Disposal and Recycling: AC motors contain various materials, including metals, plastics, and electrical components. At the end of their life cycle, proper disposal or recycling is important to minimize their environmental impact. Some components, such as copper windings and steel casings, can be recycled, reducing the need for new raw materials and energy-intensive manufacturing processes. It is crucial to follow local regulations and guidelines for the disposal and recycling of motors to prevent environmental pollution and promote resource conservation.
  • Manufacturing and Production: The manufacturing and production processes associated with AC motors can have environmental implications. The extraction and processing of raw materials, such as metals and plastics, can result in habitat destruction, energy consumption, and greenhouse gas emissions. Additionally, the manufacturing processes themselves can generate waste and pollutants. Motor manufacturers can mitigate these environmental impacts by adopting sustainable practices, using recycled materials, reducing waste generation, and implementing energy-efficient production methods.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of AC motors can provide a holistic view of their environmental impact. An LCA considers the environmental aspects associated with the entire life cycle of the motor, including raw material extraction, manufacturing, transportation, use, and end-of-life disposal or recycling. By analyzing the different stages of the motor’s life cycle, stakeholders can identify opportunities for improvement, such as optimizing energy efficiency, reducing emissions, and implementing sustainable practices.

To address these environmental considerations, governments, organizations, and industry standards bodies have developed regulations and guidelines to promote energy efficiency and reduce the environmental impact of AC motors. These include efficiency standards, labeling programs, and incentives for the use of high-efficiency motors. Additionally, initiatives promoting motor system optimization, such as proper motor sizing, maintenance, and control, can further enhance energy efficiency and minimize environmental impact.

In summary, the environmental considerations associated with the use of AC motors include energy efficiency, greenhouse gas emissions, motor disposal and recycling, manufacturing processes, and life cycle assessment. By prioritizing energy efficiency, proper disposal, recycling, and sustainable manufacturing practices, the environmental impact of AC motors can be minimized, contributing to a more sustainable and environmentally conscious approach to motor usage.

induction motor

Can you explain the difference between single-phase and three-phase AC motors?

In the realm of AC motors, there are two primary types: single-phase and three-phase motors. These motors differ in their construction, operation, and applications. Let’s explore the differences between single-phase and three-phase AC motors:

  • Number of Power Phases: The fundamental distinction between single-phase and three-phase motors lies in the number of power phases they require. Single-phase motors operate using a single alternating current (AC) power phase, while three-phase motors require three distinct AC power phases, typically referred to as phase A, phase B, and phase C.
  • Power Supply: Single-phase motors are commonly connected to standard residential or commercial single-phase power supplies. These power supplies deliver a voltage with a sinusoidal waveform, oscillating between positive and negative cycles. In contrast, three-phase motors require a dedicated three-phase power supply, typically found in industrial or commercial settings. Three-phase power supplies deliver three separate sinusoidal waveforms with a specific phase shift between them, resulting in a more balanced and efficient power delivery system.
  • Starting Mechanism: Single-phase motors often rely on auxiliary components, such as capacitors or starting windings, to initiate rotation. These components help create a rotating magnetic field necessary for motor startup. Once the motor reaches a certain speed, these auxiliary components may be disconnected or deactivated. Three-phase motors, on the other hand, typically do not require additional starting mechanisms. The three-phase power supply inherently generates a rotating magnetic field, enabling self-starting capability.
  • Power and Torque Output: Three-phase motors generally offer higher power and torque output compared to single-phase motors. The balanced nature of three-phase power supply allows for a more efficient distribution of power across the motor windings, resulting in increased performance capabilities. Three-phase motors are commonly used in applications requiring high power demands, such as industrial machinery, pumps, compressors, and heavy-duty equipment. Single-phase motors, with their lower power output, are often used in residential appliances, small commercial applications, and light-duty machinery.
  • Efficiency and Smoothness of Operation: Three-phase motors typically exhibit higher efficiency and smoother operation than single-phase motors. The balanced three-phase power supply helps reduce electrical losses and provides a more constant and uniform torque output. This results in improved motor efficiency, reduced vibration, and smoother rotation. Single-phase motors, due to their unbalanced power supply, may experience more pronounced torque variations and slightly lower efficiency.
  • Application Suitability: The choice between single-phase and three-phase motors depends on the specific application requirements. Single-phase motors are suitable for powering smaller appliances, such as fans, pumps, household appliances, and small tools. They are commonly used in residential settings where single-phase power is readily available. Three-phase motors are well-suited for industrial and commercial applications that demand higher power levels and continuous operation, including large machinery, conveyors, elevators, air conditioning systems, and industrial pumps.

It’s important to note that while single-phase and three-phase motors have distinct characteristics, there are also hybrid motor designs, such as dual-voltage motors or capacitor-start induction-run (CSIR) motors, which aim to bridge the gap between the two types and offer flexibility in certain applications.

When selecting an AC motor, it is crucial to consider the specific power requirements, available power supply, and intended application to determine whether a single-phase or three-phase motor is most suitable for the task at hand.

induction motor

What are the key advantages of using AC motors in industrial applications?

AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:

  1. Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
  2. Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
  3. High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
  4. Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
  5. Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
  6. Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
  7. Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.

These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.

China best Highway Centrifugal Fan Motor Brushless High Efficient Outer Rotor Cooling Fan AC DC Motor Air Conditioner Parts Cooler Fan Motor   with Great quality China best Highway Centrifugal Fan Motor Brushless High Efficient Outer Rotor Cooling Fan AC DC Motor Air Conditioner Parts Cooler Fan Motor   with Great quality
editor by CX 2024-04-30

China factory 601370 G04 Automatic Induction Door Motor Elevator Brushless DC Motor with Hot selling

Product Description

Products Description:     
   

Model 601370 G04
  1 Year
Package

Standard Packing

 

Products Picture:                                                    

Company Information:                                      

Workshop:                                                    

CE Certifications:                                                    

Advantages

1. Local Installation and after-sales service team
2. 
Remote wireless control
3. All main parts with CE certification
4. OEM for Ots,Most parts same as Kone,Ots, with Famous Brand
5. Multiple security protection to ensure safety
6. Less maintance cost, All our parts with Brand can easily buy from market
7. Very Smooth & Steady, make you feel like on the ground
8. Long-term guarantee

Work Shop

Partner & Projects

FAQ

1. The Elevator Stable and Safe?
We with more than 10years production experience. Currently working with Ots,Kone,and customers from more than 20countries.Our Products are Qualified with ISO9001,CE/EN81,EAC,KC.All the main parts which we use is international famous brand,make our elevator comes premium level.

2.How To Install and Maintain ?
We have been cooperated with elevator installation company more than 20countries,we never stop finding installation partner in other country everyday.To ensure our customer can enjoy both good quality and after-sales service.

3. Will The Elevator Drop Down or Clamp People Suddenly?
Our elevator get 6 lines protection ,In Machineroom,Elevator Door,Bottom of shaft. It will enter into the protection system automaticly if there is any issue .The elevator will not have such situation if the after service goes well.That’s why we have so many parters all over the world.

4. Any Cerifications ?
We are qualified with CE/EN81,EAC/CU-TR,KC,TUV Certificates.You are full protected.

Choose us, ur wise choice!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1year
Warranty: 1year
Type: Control System
Suitable for: Elevator
Load Capacity: 5000kg
Persons: >20
Customization:
Available

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induction motor

What factors should be considered when selecting the right induction motor for a task?

When selecting the right induction motor for a specific task or application, several factors need to be considered. Here’s a detailed explanation of the key factors:

  • Power Requirements:
    • Determine the power requirements of the task, including the required torque and speed.
    • Select a motor with sufficient power output to meet the demands of the application.
    • Consider factors such as starting torque, peak torque, and continuous torque requirements.
  • Operating Conditions:
    • Consider the environmental conditions in which the motor will operate.
    • Assess factors such as temperature, humidity, altitude, and the presence of dust, chemicals, or other potentially corrosive substances.
    • Choose a motor that is suitable for the specific operating conditions to ensure long-term reliability and performance.
  • Speed Control:
    • Determine if speed control is required for the task.
    • Consider whether a fixed-speed motor or a variable speed motor, such as a motor with a variable frequency drive (VFD), is more suitable.
    • Variable speed motors offer flexibility in adjusting the motor’s speed to meet varying load requirements, while fixed-speed motors are simpler and may be more cost-effective for certain applications.
  • Efficiency:
    • Consider the desired efficiency of the motor.
    • Higher efficiency motors can reduce energy consumption and operating costs over the motor’s lifetime.
    • Look for motors that meet or exceed energy efficiency standards, such as those defined by regulatory agencies like the International Electrotechnical Commission (IEC) or the National Electrical Manufacturers Association (NEMA).
  • Size and Weight:
    • Consider the available space and weight limitations for the motor installation.
    • Choose a motor that fits within the physical constraints of the application without compromising performance or safety.
    • Smaller and lighter motors may be preferred for applications with limited space or weight restrictions.
  • Reliability and Maintenance:
    • Evaluate the reliability and maintenance requirements of the motor.
    • Consider the expected duty cycle, required service life, and the availability of spare parts.
    • Choose a motor from a reputable manufacturer known for producing reliable and durable products.
  • Budget:
    • Consider the budget constraints for the motor selection.
    • Balance the desired performance and features with the available budget.
    • Compare the initial purchase cost with the long-term operating costs and energy savings to make an informed decision.
  • Compatibility:
    • Ensure that the selected motor is compatible with the power supply available in the application.
    • Check voltage, frequency, and any specific requirements for the electrical system.
    • Consider the control and communication interfaces required for integration with other equipment or automation systems.

By carefully considering these factors, it is possible to select the right induction motor that meets the specific requirements of the task, ensuring optimal performance, reliability, and efficiency.

induction motor

Can induction motors be customized for specific power and speed requirements?

Yes, induction motors can be customized to meet specific power and speed requirements. Manufacturers offer a range of options and configurations that allow customers to tailor induction motors to their specific application needs. Here’s a detailed explanation of how induction motors can be customized:

Power Requirements:

Induction motors can be customized to deliver the required power output for a particular application. The power output of an induction motor is determined by various factors, including the motor’s size, number of poles, and voltage rating. Manufacturers offer a wide range of motor sizes and configurations, allowing customers to select the appropriate motor with the desired power rating. Additionally, motors can be wound with different wire gauges and winding configurations to optimize the power output based on specific requirements.

For higher power requirements, manufacturers may offer larger frame sizes with higher voltage and current ratings. These motors are designed with larger cores, more robust windings, and enhanced cooling systems to handle the increased power levels. On the other hand, for lower power requirements, smaller frame sizes with lower voltage and current ratings can be chosen to achieve optimal performance and efficiency.

Speed Requirements:

Induction motors can also be customized to meet specific speed requirements. The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. By selecting the appropriate motor with the desired number of poles, customers can achieve the desired operating speed for their application.

In cases where the standard power supply frequency does not match the desired motor speed, frequency converters or Variable Frequency Drives (VFDs) can be used. These devices allow precise control of the motor speed by adjusting the frequency of the power supplied to the motor. With the use of frequency converters, induction motors can be operated at speeds different from the standard synchronous speed, enabling customization to specific speed requirements.

Additional Customization Options:

In addition to power and speed requirements, induction motors can be customized in various other ways to meet specific application needs:

  • Mounting Configurations: Induction motors can be customized with different mounting configurations to suit specific installation requirements. Common mounting options include foot-mounted, flange-mounted, and flange-foot-mounted motors. By selecting the appropriate mounting configuration, customers can ensure easy integration and optimal use of available space.
  • Shaft Configurations: Induction motors can be customized with different shaft configurations, such as single-ended shafts, double-ended shafts, or extended shafts. The shaft diameter and length can also be tailored to accommodate specific coupling arrangements or to meet specific mechanical interface requirements.
  • Enclosure Types: Induction motors can be customized with different enclosure types to provide appropriate protection in various operating environments. Common enclosure options include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and explosion-proof enclosures. The choice of enclosure depends on factors such as the presence of dust, moisture, or hazardous substances in the operating environment.
  • Additional Features: Manufacturers may offer additional features and options to customize induction motors further. These may include special bearing arrangements, improved insulation systems, enhanced cooling options, specialized coatings for corrosion resistance, and built-in sensors for condition monitoring and diagnostics.

By considering these customization options, customers can select or design induction motors that precisely meet their specific power and speed requirements, as well as other application-specific needs.

In conclusion, induction motors can be customized to deliver the required power and speed for specific applications. Manufacturers offer a wide range of options, allowing customers to select motors with the desired power ratings and choose the appropriate number of poles or use frequency converters to achieve the desired speed. Additional customization options, such as mounting configurations, shaft configurations, enclosure types, and additional features, provide further flexibility in tailoring induction motors to specific application requirements.

induction motor

Can you explain the basic principles of induction motor operation?

An induction motor operates based on the fundamental principles of electromagnetism and electromagnetic induction. Here’s a detailed explanation of the basic principles of induction motor operation:

  • Electromagnetic Induction:
    • Electromagnetic induction is the phenomenon where a changing magnetic field induces an electromotive force (EMF) or voltage in a conductor.
    • In an induction motor, the stator windings are connected to an AC power supply, which produces a rotating magnetic field.
    • This rotating magnetic field induces voltage in the rotor conductors through electromagnetic induction.
  • Rotating Magnetic Field:
    • The stator windings of an induction motor are arranged in such a way that they create a rotating magnetic field when energized by the AC power supply.
    • The number of poles in the motor determines the speed of the rotating magnetic field. The synchronous speed of the magnetic field is given by the formula: synchronous speed = (120 x frequency) / number of poles.
    • For example, a 4-pole motor operating with a 60 Hz power supply will have a synchronous speed of 1,800 revolutions per minute (RPM).
    • The rotating magnetic field generated by the stator induces a voltage in the rotor conductors, which in turn creates its own magnetic field.
  • Slip and Rotor Movement:
    • When the rotor conductors are exposed to the rotating magnetic field, an induced voltage and current are generated in the rotor.
    • The interaction between the rotor’s magnetic field and the stator’s rotating magnetic field creates a torque, which causes the rotor to start rotating.
    • However, the rotor does not rotate at the synchronous speed of the magnetic field. The actual rotor speed is slightly lower, resulting in a slip.
    • The slip is necessary for the motor to develop torque. It allows the rotor to create its own magnetic field that interacts with the rotating magnetic field of the stator, generating the required torque to perform work.
  • Induced Rotor Current:
    • The rotor current is induced by the voltage difference between the rotor conductors and the rotating magnetic field of the stator.
    • For squirrel cage induction motors, the rotor consists of short-circuited conductive bars or loops. The induced current flows through these conductors, generating a magnetic field that opposes the stator’s magnetic field.
    • The interaction between the rotor’s magnetic field and the stator’s magnetic field produces torque, allowing the motor to overcome inertia and start rotating.
  • Motor Speed and Torque:
    • The speed of an induction motor is determined by the slip between the rotor speed and the synchronous speed of the rotating magnetic field.
    • A small slip allows the motor to develop torque and operate efficiently. As the load on the motor increases, the slip also increases to maintain the torque required to drive the load.
    • The torque produced by the motor is proportional to the square of the induced rotor current and is also influenced by the strength of the rotating magnetic field.

In summary, the basic principles of induction motor operation involve the generation of a rotating magnetic field by the stator windings, which induces voltage and current in the rotor conductors through electromagnetic induction. The interaction between the rotor’s magnetic field and the rotating magnetic field of the stator produces torque, allowing the motor to rotate and perform mechanical work. The slip between the rotor speed and the synchronous speed ensures the motor can develop the necessary torque for various loads.

China factory 601370 G04 Automatic Induction Door Motor Elevator Brushless DC Motor   with Hot selling	China factory 601370 G04 Automatic Induction Door Motor Elevator Brushless DC Motor   with Hot selling
editor by CX 2024-04-22

China manufacturer DC Electrical Motor Dcr6034 with Reduction Gearbox for Automatic Induction Door with Best Sales

Product Description


PROFESSIONAL MANUFACTURER OF SINGLE-PHASE SERIES MOTOR /GEAR MOTOR

Power,Speed,Torque,Shaft ,Stator Lamination,Rotation And Installing Location 
can be customized according to customers requirements.

Product Description:

Product Name: DC Geared Motor
Model No. DCR60-34
Brand: HangZhouA
Application: for Standing desk/adjustable desk/Juicer/Door opener
Starting Mode Direct on-line Starting
Rated Voltage: DC 24V
Rated Power: 40W
No-load Power: 36W±10%
Rated Speed: 80rpm±10%
No-load Speed: 102rpm±10%
Gear Ratio: 39:1
Rated Torque: 2.0N.m
No-load Current: 1.7A±10%
No-load Spark: Class≤2
Withstand Voltage: 1750V/1sec/5mA
Output Bearing: Ball Bearing
Out-axis Diam: ø6.8
Customized: yes
Packing: foam&carton,or accroding to customers’ specific requirements
MOQ: 500 pcs
Delivery Time: Depends on quantity from 2 weeks to 4 weeks.
Payment Term: T/T, L/C, D/P

Remarks:

  1. The performances as above are just for reference only. We can adjust our motor specifications according to customer’s requirements.
  2. OEM & ODM are both available. Please feel free to contact us with your detailed requirements .
  3. If ask for quotation, please tell voltage, draft, input power, air flow at least, so we could quote quickly.

Detail View:

Assembly Drawning:

Brief Introduction

HangZhou Xihu (West Lake) Dis. HangZhoua Electric Machinery Factory was established in 1997, it is located in Xihu (West Lake) Dis. District of HangZhou, ZHangZhoug Province.We have about 50,000 square CHINAMFG of the building and nearly 300 employees. In addition, the transportation around the factory is very convenient, it is close to the TongSan Highway, and is just 8 kilometers away from the HangZhou Airport.

Through years of accumulation and development, our factory is now a professional manufacturer of single-phase series motor and gear reducer motor.The application of our product covers many fields,it is mainly used in home kitchen appliances or electric tools, such as juicer, ice crusher, meat grinder, coffee bean grinder , lawn mower and so on.

Our factory has advanced universal motor production line, strong technical force, perfect testing means, products can be produced according to international and domestic standards, but also according to customer requirements or provided samples, drawings and other special design.Our work sticks to the principle of striving for existence by fine quality. Our products sell far all over the world.Our factory will, and as always, wholeheartedly serves broad old and new customers both at home and abroad. We are looking CHINAMFG to establishing business relationships with customers all over the world.

FAQ:
Q1: Are you a trade company or a manufacturer?
A1: HangZhou Xihu (West Lake) Dis. HangZhoua Motor Manufactory was established in 1997, we are a professional
       manufacturer of single-phase series motor and gear motor.
Q2: How about sample and charge?
A2: Our sample policy stipulates that customers must pay for sample and express fee,but we could  
        return  the sample and express fee based on certain order quantity. You can specify the express               company you want that like DHL, or you can call your courier to pick up from our factory.
Q3: What is your payment terms?
A3: 1. We accept T/T, D/P, L/C at sight.
      2. 30% deposit in advance and 70% balance before shipment.(Amount more than 3000USD)
Q4: How can we get detailed price?
A4: Please offer us detailed information of the product,specific packaging requirements and purchasing  
         quantity.
Q5: Is it possible to visit your factory
A5: Sure. But please kindly keep us posted a few days in advance. We need to check our schedule to see if            we are available then.
Q6: How to guarantee punctual shipment for my order?
A6: We give priority to export orders and keep updating progress from production to delivery.
Q7: What about the after-sales service? 
A7: Through emails, pictures or guest samples to confirm the real cause of the problem. If there is really
         a product problem, we will redo with no charge.
Q8: What is your delivery date?
A8: The delivery date is about 20-30 days after receiving your deposit,it depends on the quantity you
       order. 
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2
Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

What maintenance practices are essential for prolonging the lifespan of an induction motor?

Maintaining induction motors is crucial for ensuring their longevity and optimal performance. Here are some essential maintenance practices that can help prolong the lifespan of an induction motor:

  • Regular Inspections:
    • Perform routine visual inspections of the motor to check for any signs of wear, damage, or loose connections.
    • Inspect the motor’s ventilation system, cooling fans, and air filters to ensure proper airflow for cooling.
    • Look for any abnormal vibrations, unusual noises, or overheating during operation.
  • Cleaning and Lubrication:
    • Keep the motor clean by removing dust, dirt, and debris that may accumulate on the motor’s surfaces and cooling fins.
    • Regularly lubricate the motor’s bearings as per the manufacturer’s recommendations to reduce friction and wear.
    • Ensure that the lubrication used is compatible with the motor’s bearing type and operating conditions.
  • Monitoring and Testing:
    • Monitor the motor’s operating parameters such as voltage, current, power factor, and temperature using appropriate instrumentation.
    • Conduct periodic electrical tests, such as insulation resistance tests and winding resistance measurements, to detect any insulation deterioration or anomalies in the motor’s electrical circuit.
    • Perform vibration analysis and motor signature analysis to identify potential mechanical issues or faults in the motor’s components.
  • Belt and Coupling Maintenance:
    • If the motor is coupled to driven equipment using belts or couplings, regularly inspect and adjust the tension of the belts or couplings to ensure proper power transmission.
    • Replace worn-out or damaged belts and couplings promptly to prevent excessive vibrations or misalignments that can affect the motor’s performance.
  • Protection and Enclosure:
    • Ensure that the motor is adequately protected from environmental factors such as dust, moisture, and corrosive substances.
    • Verify that the motor’s enclosure or housing is intact and provides sufficient protection against ingress of foreign materials.
    • Consider installing additional protective measures, such as motor covers or guards, if the motor operates in harsh or hazardous environments.
  • Corrective Maintenance:
    • Promptly address any identified issues or abnormalities in the motor’s performance through corrective maintenance.
    • Repair or replace faulty components, such as bearings, windings, or capacitors, using genuine replacement parts recommended by the motor manufacturer.
    • Engage qualified technicians or electricians for complex repairs or rewinding tasks to ensure proper handling of the motor.
  • Documentation and Record-Keeping:
    • Maintain comprehensive records of the motor’s maintenance activities, including inspection reports, test results, repairs, and replacements.
    • Track the motor’s history and performance trends to identify any recurring issues or patterns that may require special attention.
    • Use the documentation and records as a reference for future maintenance and as a resource for troubleshooting or warranty claims.

Adhering to these maintenance practices can significantly extend the lifespan of an induction motor and ensure its reliable operation over time. Regular inspections, cleaning, monitoring, and timely corrective actions are key to preventing major failures and optimizing the motor’s performance.

induction motor

How do induction motors impact the overall productivity of manufacturing processes?

Induction motors have a significant impact on the overall productivity of manufacturing processes. Their reliable performance, efficiency, and versatility contribute to increased productivity and operational efficiency. Here’s a detailed explanation of how induction motors impact manufacturing processes:

Power and Energy Efficiency:

Induction motors are known for their high power density and energy efficiency. They convert electrical energy into mechanical energy with minimal losses, making them cost-effective and environmentally friendly. The efficient operation of induction motors reduces energy consumption and lowers utility costs, directly contributing to improved productivity by reducing operational expenses.

Reliability and Durability:

Induction motors are robust and reliable machines that can withstand demanding industrial environments. Their simple design, absence of brushes and commutators, and use of rugged components make them highly durable and resistant to wear and tear. The reliability of induction motors translates into reduced downtime, fewer maintenance requirements, and uninterrupted production, all of which contribute to increased productivity.

Wide Range of Applications:

Induction motors find applications across various manufacturing processes and industries. They are versatile and can be used in a wide range of machinery and equipment, such as pumps, fans, compressors, conveyors, mixers, and more. The availability of induction motors for different power ratings and speeds allows manufacturers to select motors that precisely match their process requirements, resulting in optimized performance and productivity.

Control and Automation:

Induction motors can be integrated with advanced control systems and automation technologies, enhancing their functionality and control capabilities. By using Variable Frequency Drives (VFDs) and Programmable Logic Controllers (PLCs), manufacturers can precisely control motor speed, torque, and performance. This level of control enables fine-tuning of manufacturing processes, improved process control, and optimized energy consumption, leading to increased productivity.

Start-up and Ramp-up Capability:

Induction motors offer excellent start-up and ramp-up capability, allowing manufacturing processes to achieve the desired operating conditions quickly. The high starting torque of induction motors enables efficient motor start-up, reducing the time required for equipment warm-up and reaching the desired production levels faster. This capability contributes to overall productivity by minimizing production delays and maximizing output.

Scalability and Flexibility:

Induction motors provide scalability and flexibility to manufacturing processes. They can be easily adapted to meet changing production requirements, allowing for increased or decreased motor power, speed, or control parameters. This flexibility enables manufacturers to optimize their processes, adjust to market demands, and efficiently utilize their equipment, resulting in improved productivity and responsiveness.

Overall Equipment Effectiveness (OEE):

Induction motors play a crucial role in improving Overall Equipment Effectiveness (OEE) in manufacturing processes. OEE is a measure of how effectively equipment is utilized to produce quality products at the desired rate. By delivering reliable performance, energy efficiency, and control capabilities, induction motors contribute to increased equipment availability, reduced downtime, and enhanced production quality, all of which positively impact OEE and overall productivity.

In conclusion, induction motors significantly impact the overall productivity of manufacturing processes. Their power and energy efficiency, reliability, versatility, control and automation capabilities, start-up and ramp-up capability, scalability and flexibility, and contribution to Overall Equipment Effectiveness (OEE) make them essential components in modern manufacturing, enabling efficient and productive operations.

induction motor

What are the common applications of induction motors?

Induction motors are widely used in various applications across different industries due to their robustness, reliability, and efficiency. Here are some common applications of induction motors:

  • Pumps: Induction motors are extensively used in water pumps for residential, commercial, and industrial applications. They provide the necessary power to drive the impeller and move water in systems such as well pumps, irrigation systems, sewage pumps, and circulation pumps.
  • Fans and Blowers: Induction motors are commonly found in HVAC (Heating, Ventilation, and Air Conditioning) systems, where they power fans and blowers. They are used in air handling units, exhaust fans, ceiling fans, and industrial fans to circulate air and provide ventilation.
  • Compressors: Induction motors play a vital role in driving compressors used in various applications. They are used in air compressors for pneumatic systems, refrigeration compressors for cooling and refrigeration units, and gas compressors for industrial processes.
  • Conveyor Systems: Induction motors provide the necessary power for driving conveyor belts in industries such as manufacturing, logistics, and mining. They enable the movement of materials and products along the conveyor lines efficiently and reliably.
  • Machinery and Equipment: Induction motors are used in a wide range of industrial machinery and equipment, including machine tools, pumps, mixers, agitators, crushers, mills, and extruders. They are essential for powering the mechanical components and ensuring smooth operation in various manufacturing processes.
  • Electric Vehicles: Induction motors are increasingly being utilized in electric vehicles (EVs) due to their efficiency and reliability. They provide the propulsion power to drive the wheels, allowing EVs to be environmentally friendly and energy-efficient alternatives to internal combustion engine vehicles.
  • Household Appliances: Induction motors are found in numerous household appliances, including refrigerators, washing machines, dishwashers, vacuum cleaners, and kitchen appliances. They are used to drive the motors in these appliances, enabling their essential functions.
  • Industrial Processes: Induction motors are employed in various industrial processes, such as pumps for water treatment plants, mixers for food processing, agitators for chemical industries, and crushers for mining operations. They are crucial for driving the necessary mechanical components and ensuring the smooth operation of these processes.

These are just a few examples of the wide range of applications where induction motors are commonly used. Their versatility, efficiency, and ability to handle heavy loads make them indispensable in industries and everyday life.

China manufacturer DC Electrical Motor Dcr6034 with Reduction Gearbox for Automatic Induction Door   with Best Sales China manufacturer DC Electrical Motor Dcr6034 with Reduction Gearbox for Automatic Induction Door   with Best Sales
editor by CX 2024-04-19

China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor vacuum pump ac system

Product Description

 

 

Product Parameters

Model:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Instant Torque of Gear Box: 6,000 gf.cm
  • Overall Length L: 34 mm
  • Gear Box Length L1: 19 mm
Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD571571-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD571571-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD571571-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD571571-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD571571-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD571571-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD571571-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD571571-809 3.0 20 80 18 220 512 50 2000 6000 809

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

 

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop


Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

induction motor

How do variable frequency drives (VFDs) impact the performance of AC motors?

Variable frequency drives (VFDs) have a significant impact on the performance of AC motors. A VFD, also known as a variable speed drive or adjustable frequency drive, is an electronic device that controls the speed and torque of an AC motor by varying the frequency and voltage of the power supplied to the motor. Let’s explore how VFDs impact AC motor performance:

  • Speed Control: One of the primary benefits of using VFDs is the ability to control the speed of AC motors. By adjusting the frequency and voltage supplied to the motor, VFDs enable precise speed control over a wide range. This speed control capability allows for more efficient operation of the motor, as it can be operated at the optimal speed for the specific application. It also enables variable speed operation, where the motor speed can be adjusted based on the load requirements, resulting in energy savings and enhanced process control.
  • Energy Efficiency: VFDs contribute to improved energy efficiency of AC motors. By controlling the motor speed based on the load demand, VFDs eliminate the energy wastage that occurs when motors run at full speed even when the load is light. The ability to match the motor speed to the required load reduces energy consumption and results in significant energy savings. In applications where the load varies widely, such as HVAC systems, pumps, and fans, VFDs can provide substantial energy efficiency improvements.
  • Soft Start and Stop: VFDs offer soft start and stop capabilities for AC motors. Instead of abruptly starting or stopping the motor, which can cause mechanical stress and electrical disturbances, VFDs gradually ramp up or down the motor speed. This soft start and stop feature reduces mechanical wear and tear, extends the motor’s lifespan, and minimizes voltage dips or spikes in the electrical system. It also eliminates the need for additional mechanical devices, such as motor starters or brakes, improving overall system reliability and performance.
  • Precision Control and Process Optimization: VFDs enable precise control over AC motor performance, allowing for optimized process control in various applications. The ability to adjust motor speed and torque with high accuracy enables fine-tuning of system parameters, such as flow rates, pressure, or temperature. This precision control enhances overall system performance, improves product quality, and can result in energy savings by eliminating inefficiencies or overcompensation.
  • Motor Protection and Diagnostic Capabilities: VFDs provide advanced motor protection features and diagnostic capabilities. They can monitor motor operating conditions, such as temperature, current, and voltage, and detect abnormalities or faults in real-time. VFDs can then respond by adjusting motor parameters, issuing alerts, or triggering shutdowns to protect the motor from damage. These protection and diagnostic features help prevent motor failures, reduce downtime, and enable predictive maintenance, resulting in improved motor reliability and performance.
  • Harmonics and Power Quality: VFDs can introduce harmonics into the electrical system due to the switching nature of their operation. Harmonics are undesirable voltage and current distortions that can impact power quality and cause issues in the electrical distribution network. However, modern VFDs often include built-in harmonic mitigation measures, such as line reactors or harmonic filters, to minimize harmonics and ensure compliance with power quality standards.

In summary, VFDs have a profound impact on the performance of AC motors. They enable speed control, enhance energy efficiency, provide soft start and stop capabilities, enable precision control and process optimization, offer motor protection and diagnostic features, and address power quality considerations. The use of VFDs in AC motor applications can lead to improved system performance, energy savings, increased reliability, and enhanced control over various industrial and commercial processes.

induction motor

How do AC motors contribute to the functioning of household appliances?

AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:

  • Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
  • Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
  • Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
  • Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
  • Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
  • Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
  • Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.

In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.

induction motor

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor   vacuum pump ac system	China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor   vacuum pump ac system
editor by CX 2024-04-17

China Custom NEMA 34 86mm 4.3A 4.5n. M 2-Phase 1.8 Degree 8-Wire DC AC Hybrid BLDC Digital Brushless Step Stepping Motor and Driver Kit a/c vacuum pump

Product Description

Nema 34 86mm 4.3A 4.5N.m 2-phase 1.8 degree 8-wire DC AC hybrid bldc digital brushless step stepping motor and driver kit

Performance parameter

Item ZL86HS45
Shaft Single Shaft
Size Nema34
step angle 1.8°
Step Accuracy ±5%
Temperature(°C) 85 Max
Ambient Temperature(°C) -20~; Cel: ;

FAQ:

 1. Factory or trader?
We are factory, and have professional R&D team as introduced in company information.

2. How about the delivery?
– Sample: 3-5 days.
– Bulk order: 15-30 days.

3. What is your after-sales services?
1. Free maintenance within 12 months guarantee, lifetime consultant.
2. Professional solutions in installation and maintence.

4. Why choose us?
1. Factory Price & 24/7 after-sale services.
2. From mold customization to material processing and welding, from fine components to finished assembly, 72 processes, 24 control points, strict aging, finished product inspection.

5. Do you get the relevant certification?
All products are made according to ISO9001, CE requirements.

 

If any terms get your interest, please CLICK BELOW to send a message to us!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: CNC Machine
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Driving
Number of Poles: 50
Samples:
US$ 76/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

Can AC motors be used in both residential and commercial settings?

Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.

In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.

In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:

  • Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
  • HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
  • Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
  • Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
  • Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
  • Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.

The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.

induction motor

How do AC motors contribute to the functioning of household appliances?

AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:

  • Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
  • Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
  • Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
  • Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
  • Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
  • Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
  • Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.

In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.

induction motor

Can you explain the basic working principle of an AC motor?

An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:

  1. The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
  2. When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
  3. The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
  4. The induced voltage in the rotor windings creates a magnetic field in the rotor.
  5. The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
  6. The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
  7. The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.

This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.

China Custom NEMA 34 86mm 4.3A 4.5n. M 2-Phase 1.8 Degree 8-Wire DC AC Hybrid BLDC Digital Brushless Step Stepping Motor and Driver Kit   a/c vacuum pump		China Custom NEMA 34 86mm 4.3A 4.5n. M 2-Phase 1.8 Degree 8-Wire DC AC Hybrid BLDC Digital Brushless Step Stepping Motor and Driver Kit   a/c vacuum pump
editor by CX 2024-04-15

China wholesaler Micro Motor Brushless Motor BLDC Motor Electrical Motor AC Motor Electric Motor DC Motor High Speed Motor High Speed Motor Hair Dryer Motor with Controller vacuum pump and compressor

Product Description

Product Description

BLDC Motor is featured with electronically commutation, extremely wide speed range and an outstandingly long life span, and  mainly used in applications that low noise and low vibration is a prime requirement, such as consumer robot,coffee grinder, fan&air purifier, vacuum & blower ,etc.

In such cases, BLDC motors are for your products: Your products are designed to apply to a quiet environment. Your projects require a wider life span and higher reliability. Smaller sizes or compact designs of motors can be offered to accommodate various external product designs.
In some cases, controllability is critical, for example, a bldc motor run under closed-loop could output the exact speed as designed.

F8M110 is recommended for household appliances, such as fans and air purifiers. Please keep the following requirements in mind before requesting customization: motor size, controller, motor ratings, gearbox(if any), or other significant factors.

Parameters:

Outer Diameter 42mm AirSpeed@Rated Speed 3.96m/s Noise ≤68dB
Rated Power 134±10%W Weight 130g Application1 HairDryer
Air Volume@RatedSpeed 31.1L/s Life ≥1000hrs Application2 AirPurifier
Rated Voltage 110V/220V Controller Yes    

Drawing:

 
Characteristic of BLDC Motor:

Innovative Product Display:
 

Company Profile

Certifications

Exhibition

FAQ

Q: Can I visit your factory before we place the order?
A: Yes. You are welcome to visit our factory.

Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical    answer.

Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please  contact us by email or other  way so that we can quote.

Q: What’s the delivery time of samples?
A: 1-3 weeks.

Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.

Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact  us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.

Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other    shipping way. Please contact us if you need other shipping  way before shipment.
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Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 2-6
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

Can you explain the concept of motor efficiency and how it relates to AC motors?

Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.

In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.

The efficiency of an AC motor is influenced by several factors:

  1. Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
  2. Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
  3. Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
  4. Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
  5. Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.

Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.

Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.

In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.

induction motor

What are the safety considerations when working with or around AC motors?

Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:

  • Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
  • Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
  • Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
  • Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
  • Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
  • Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.

It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.

induction motor

What are the key advantages of using AC motors in industrial applications?

AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:

  1. Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
  2. Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
  3. High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
  4. Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
  5. Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
  6. Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
  7. Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.

These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.

China wholesaler Micro Motor Brushless Motor BLDC Motor Electrical Motor AC Motor Electric Motor DC Motor High Speed Motor High Speed Motor Hair Dryer Motor with Controller   vacuum pump and compressor	China wholesaler Micro Motor Brushless Motor BLDC Motor Electrical Motor AC Motor Electric Motor DC Motor High Speed Motor High Speed Motor Hair Dryer Motor with Controller   vacuum pump and compressor
editor by CX 2024-03-28

China OEM 90mm 40W 220V DC Brushless Hollow Flat Gear Motor for Food Machine motor brushes

Product Description

DC Brushless Hollow Flat Gear Motor
G 5 BLD(P) 40 220 GN 30S
Enterprise Code Mounting Flange Motor Type Output Power Voltage Shape of Motor Shaft Motor Speed
G – GPG 2-60mm
3-70mm
4-80mm
5-90mm
6-100mm
BLD – Brushless motor
            with square gearbox

BLDP – Brushless motor
              with planetary gearbox 

10 – 10W
15 – 15W
25 – 25W
40 – 40W
60 – 60W
90 – 90W
200 – 200W
400 – 400W
24 – DC24V
36 – DC36V
48 – DC48V
110 – DC110V
220 – DC220V
GN – General Helical Gear
GU – Reinforced Helical Gear
A1 – Milling Keyway
A – Flat type
15S – 1500RPM
18S – 1800RPM
25S – 2500RPM
30S – 3000RPM
Gearbox
5 GFS 15 K 20
Model & Dimension Gear Type Reduction Ratio Bearing Type Out-shaft Diameter
2: 60mm
4: 80mm
5: 90mm
6: 100mm
Flat Boxes
Hollow Output
15
The reduction ratio of reducer can be said speed ratio range, for example, 50-75, may also be a separate ratio,
for example 15
K: standard rolling bearing
H: sliding bearing
L: axle type
Z: hybrid bearings
20: Φ20mm

Motor Performance Parameters
Model Voltage Frequency Rated Power Rated Current Rated Speed Rated Torque Grade Protection
V Hz W A RPM N.m IP
G5BLD40-220GN-30S 220~230 50/60 40 0.4 3000 0.127 44
110~220 0.8
G5BLD60-220GN-30S 220~230 60 0.6 0.191
110~220 1.2
G5BLD90-220GN-30S 220~230 90 0.9 0.286
110~220 1.8
Motor Model
Type Pinion Shaft Round Shaft
Lead Wire G5BLD40-220GN-30S G5BLD40-220A1 -30S
G5BLD60-220GN-30S G5BLD60-220A1 -30S
G5BLD90-220GN-30S G5BLD90-220A1 -30S
Parallel Shaft Gearhead (Sold Separately)
Gearhead Type Gearhead Model Gear Ratio
Long Life, Low Noise 5GFS_K 3, 3.6, 5, 6, 7.5, 9, 12.5, 15, 18,
25, 30, 36, 50, 60, 75, 90,
100, 120, 150, 180, 200
5GU10XK ( Decimal Gearhead ) 
Allowance Torque Unit: Upside (N-m) / Belowside (kgf.cm)
Gear Ratio 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180 200
r/min Output Shaft Speed 1000 830 600 500 400 330 240 200 166 120 100 83 60 50 40 33 30 25 20 16 15
GU Allowance Torque N·m  1.12 1.34 1.86 2.24 2.8 3.35 4.2 5.04 6.04 7.59 9.11 10.9 15.2 18.2 20 20 20 20 20 20 20

Taibang Motor Industrial Group Co., Ltd. is a professional manufacturer which combined with series gear transmission products of design, manufacture, and sale promotion.
occupied more than 30,000 square meters, had more than 1000 workers, and more than 200 sets of advanced equipment,
operated strictly according to ISO9000 Quality management system.
• provide you with more than just high-performance products, more industry users tailored package of application solutions,
• based on corporate issues, to provide users with the most suitable products, the most suitable solution.
• Lead customer innovation through the products and service, help the customer realize the maximum benefit.
• 1995: CZPT Company and the Ministry of Aerospace, Peking University,
               and scientific research experts jointly established a micro-micro motor manufacturing company
• 2000: CZPT established a branch in HangZhou, ZHangZhoug
• 2005: ZHangZhoug CZPT Motor Industry Co., Ltd. established HangZhou ZheJiang State-owned Industrial Co., Ltd.
• 2012: Established ZheJiang CZPT Automobile Co., Ltd.
• 2014: Approved the new factory site of the second phase of the HangZhou National Economic Park in ZHangZhoug Province,
               which is expected to be completed and put into operation in 2018
• 2018:  A new 120,000 square meters automated production base

 

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

|

Customized Request

Motor

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China OEM 90mm 40W 220V DC Brushless Hollow Flat Gear Motor for Food Machine   motor brushesChina OEM 90mm 40W 220V DC Brushless Hollow Flat Gear Motor for Food Machine   motor brushes
editor by CX 2023-11-14