Tag Archives: motor 24v

China Custom 59mm 24V 110V 220V Low Speed Permanent Magnet AC Synchronous Motor vacuum pump ac

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Option:

The Shaft length, voltage, noise, life…

Application:

Laminator, Paper Shredder, Fan, Electric Oven, Grill, Air Conditioner, Heater Machines…

Parameter:

 

Model Output speed (rpm) Output Torque (kg.cm / lb.in) Voltage (V.AC) Current (A) Frequency (Hz) Input Power (W) Noise (dB) Rotation
S1 continuous S2 15 minutes S2 5 minutes
S593-26-15 15 26 / 22.6 36 / 31.3 42 / 36.5 24
*********
110
********* 220
<0.9 **********
<0.2
********* <0.1
50/60Hz <20 <45 CW / CCW / Bi-directional
S593-20-20 20 20 / 17.4 28 / 24.4 32 / 27.8
S593-16-25 25 16 / 13.9 22 / 19.1 25 / 21.8
S593-13-30 30 13 / 11.3 18 / 15.7 13 / 11.3
S593-08-50 50 8 / 7 11 / 9.6 21 / 18.3
S593-07-60 60 6.5 / 5.65 9 / 7.8 10 / 8.7
S593-04-99 99 4 / 3.5 5.6 / 4.9 6.5 / 5.7
Note: The above data are from motors under 50Hz. If under 60Hz, Speed*1.2, Torque/1.2        Other speed and torque needed, please contact our sale department

About Us:

I.CH motion co., LTD, headquartered in HangZhou, is a professional manufacturer and supplier of the motor. We have provided AC Motor, AC gear motor, DC gear motor, BLDC motor, BLDC Gear motor, BLDC Servo motor since 2006.

As a professional manufacturer who has professional teams, we can custom according to your needs.

Certificate:
IOS9001, CE

Service:
1, OEM & ODM service.
2, Quick reply: all email will be replied in 12 hours.
3, Shipment: take photos, send them to customers for confirmation.

Shipping:
1, Carton, Pallet, or what you want.
2, The Delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:
1, Are you a factory?
Yes, we have been in designing and providing excellent motors for customers.
2, Can you provide a sample?
Yes.
3, How long you could prepare samples?
If customized one, about a week around.
4, If My package has missing products. What can I do?
Please contact our support team and we will confirm your order with the package contents. We apologize for any inconvenience. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Low Speed
Function: Driving, Control
Casing Protection: Closed Type
Certification: ISO9001, CCC
Brand: I.CH
Customization:
Available

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induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

How do AC motors contribute to the functioning of household appliances?

AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:

  • Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
  • Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
  • Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
  • Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
  • Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
  • Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
  • Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.

In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.

induction motor

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Custom 59mm 24V 110V 220V Low Speed Permanent Magnet AC Synchronous Motor   vacuum pump acChina Custom 59mm 24V 110V 220V Low Speed Permanent Magnet AC Synchronous Motor   vacuum pump ac
editor by CX 2024-05-16

China Good quality Ye Series Induction AC Asynchronous Electric Motor Electric Motor 24V vacuum pump booster

Product Description

Product Description

Explosion-proof motor is 1 of the important electrical products in the petroleum, chemical and coal industries. Our explosion proof motor has high operational safety, excellent performance, low noise and vibration and meets the need of environment protection. 

For the explosion proof high efficiency electric motor, we have YBX3, YBX4, YBX5 series, from 0.18KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

Product Parameters

Application

The Conditions of Using of Electric/Electrical Induction Three Phase Ex-proof AC Motor :

1. The altitude does not exceed 1000 meters. Higher altitudes support customization.
2. The highest ambient air temperature, no more than 40 ° C. Higher temperature support customization.
3. The power frequency of ex-proof AC motor is 50Hz(60Hz) ± 1%.
4.The variation range of working voltage shall not be greater than ± 5% of rated voltage.
5.The ex-proof electric AC motor rating is continuous duty S1.
6.Explosion-proof grade ExdIIBT4Gb, suitable for electric drive in underground coal mine (non-mining working face)and factories containing explosive gas mixture in line with the above standard in the workplace.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

Can induction motors be adapted for use in both residential and industrial settings?

Yes, induction motors can be adapted for use in both residential and industrial settings. Here’s a detailed explanation:

Induction motors are versatile and widely used in various applications due to their robustness, efficiency, and reliability. They can be found in both residential and industrial environments, albeit with some variations in design and performance characteristics.

Residential Use:

  • In residential settings, induction motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps.
  • These motors are typically smaller in size and power compared to their industrial counterparts, as they are designed to meet the specific requirements of residential applications.
  • Residential induction motors are often single-phase motors, as most residential electrical systems are single-phase.
  • They are designed for easy installation, low noise operation, and energy efficiency to meet the demands of residential users.
  • These motors are typically optimized for specific applications, such as providing the necessary torque and speed control for appliances like washing machines or maintaining the desired temperature in air conditioners.

Industrial Use:

  • In industrial settings, induction motors are widely employed in a wide range of applications, including pumps, compressors, conveyor systems, machine tools, fans, blowers, and many more.
  • Industrial induction motors are available in a wide range of power ratings and sizes, allowing them to meet the diverse needs of industrial processes.
  • They are often three-phase motors, as most industrial electrical systems utilize three-phase power distribution.
  • Industrial motors are designed to handle heavy loads, operate under harsh conditions, and provide high levels of reliability and durability.
  • These motors can be adapted for specific industrial requirements, such as motors with explosion-proof enclosures for hazardous environments or motors with enhanced protection against dust and moisture.
  • Industrial induction motors may also incorporate advanced control features, such as variable frequency drives (VFDs), to enable precise speed control, energy savings, and integration into automated industrial systems.

Adaptability:

While there are differences in design and performance characteristics between residential and industrial induction motors, the fundamental principles and technology behind them remain the same. Induction motors can be adapted to meet the specific needs of both residential and industrial settings by adjusting factors such as size, power rating, number of phases, construction materials, and control features.

Manufacturers cater to the distinct requirements of residential and industrial users by producing a wide variety of induction motors tailored to each application. This adaptability allows for the efficient use of induction motors in diverse settings, from small-scale residential applications to large-scale industrial operations.

In conclusion, induction motors can be successfully adapted for use in both residential and industrial settings by considering the specific requirements and optimizing the motor’s design and performance characteristics accordingly.

induction motor

Can induction motors be customized for specific power and speed requirements?

Yes, induction motors can be customized to meet specific power and speed requirements. Manufacturers offer a range of options and configurations that allow customers to tailor induction motors to their specific application needs. Here’s a detailed explanation of how induction motors can be customized:

Power Requirements:

Induction motors can be customized to deliver the required power output for a particular application. The power output of an induction motor is determined by various factors, including the motor’s size, number of poles, and voltage rating. Manufacturers offer a wide range of motor sizes and configurations, allowing customers to select the appropriate motor with the desired power rating. Additionally, motors can be wound with different wire gauges and winding configurations to optimize the power output based on specific requirements.

For higher power requirements, manufacturers may offer larger frame sizes with higher voltage and current ratings. These motors are designed with larger cores, more robust windings, and enhanced cooling systems to handle the increased power levels. On the other hand, for lower power requirements, smaller frame sizes with lower voltage and current ratings can be chosen to achieve optimal performance and efficiency.

Speed Requirements:

Induction motors can also be customized to meet specific speed requirements. The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. By selecting the appropriate motor with the desired number of poles, customers can achieve the desired operating speed for their application.

In cases where the standard power supply frequency does not match the desired motor speed, frequency converters or Variable Frequency Drives (VFDs) can be used. These devices allow precise control of the motor speed by adjusting the frequency of the power supplied to the motor. With the use of frequency converters, induction motors can be operated at speeds different from the standard synchronous speed, enabling customization to specific speed requirements.

Additional Customization Options:

In addition to power and speed requirements, induction motors can be customized in various other ways to meet specific application needs:

  • Mounting Configurations: Induction motors can be customized with different mounting configurations to suit specific installation requirements. Common mounting options include foot-mounted, flange-mounted, and flange-foot-mounted motors. By selecting the appropriate mounting configuration, customers can ensure easy integration and optimal use of available space.
  • Shaft Configurations: Induction motors can be customized with different shaft configurations, such as single-ended shafts, double-ended shafts, or extended shafts. The shaft diameter and length can also be tailored to accommodate specific coupling arrangements or to meet specific mechanical interface requirements.
  • Enclosure Types: Induction motors can be customized with different enclosure types to provide appropriate protection in various operating environments. Common enclosure options include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and explosion-proof enclosures. The choice of enclosure depends on factors such as the presence of dust, moisture, or hazardous substances in the operating environment.
  • Additional Features: Manufacturers may offer additional features and options to customize induction motors further. These may include special bearing arrangements, improved insulation systems, enhanced cooling options, specialized coatings for corrosion resistance, and built-in sensors for condition monitoring and diagnostics.

By considering these customization options, customers can select or design induction motors that precisely meet their specific power and speed requirements, as well as other application-specific needs.

In conclusion, induction motors can be customized to deliver the required power and speed for specific applications. Manufacturers offer a wide range of options, allowing customers to select motors with the desired power ratings and choose the appropriate number of poles or use frequency converters to achieve the desired speed. Additional customization options, such as mounting configurations, shaft configurations, enclosure types, and additional features, provide further flexibility in tailoring induction motors to specific application requirements.

induction motor

Can you explain the basic principles of induction motor operation?

An induction motor operates based on the fundamental principles of electromagnetism and electromagnetic induction. Here’s a detailed explanation of the basic principles of induction motor operation:

  • Electromagnetic Induction:
    • Electromagnetic induction is the phenomenon where a changing magnetic field induces an electromotive force (EMF) or voltage in a conductor.
    • In an induction motor, the stator windings are connected to an AC power supply, which produces a rotating magnetic field.
    • This rotating magnetic field induces voltage in the rotor conductors through electromagnetic induction.
  • Rotating Magnetic Field:
    • The stator windings of an induction motor are arranged in such a way that they create a rotating magnetic field when energized by the AC power supply.
    • The number of poles in the motor determines the speed of the rotating magnetic field. The synchronous speed of the magnetic field is given by the formula: synchronous speed = (120 x frequency) / number of poles.
    • For example, a 4-pole motor operating with a 60 Hz power supply will have a synchronous speed of 1,800 revolutions per minute (RPM).
    • The rotating magnetic field generated by the stator induces a voltage in the rotor conductors, which in turn creates its own magnetic field.
  • Slip and Rotor Movement:
    • When the rotor conductors are exposed to the rotating magnetic field, an induced voltage and current are generated in the rotor.
    • The interaction between the rotor’s magnetic field and the stator’s rotating magnetic field creates a torque, which causes the rotor to start rotating.
    • However, the rotor does not rotate at the synchronous speed of the magnetic field. The actual rotor speed is slightly lower, resulting in a slip.
    • The slip is necessary for the motor to develop torque. It allows the rotor to create its own magnetic field that interacts with the rotating magnetic field of the stator, generating the required torque to perform work.
  • Induced Rotor Current:
    • The rotor current is induced by the voltage difference between the rotor conductors and the rotating magnetic field of the stator.
    • For squirrel cage induction motors, the rotor consists of short-circuited conductive bars or loops. The induced current flows through these conductors, generating a magnetic field that opposes the stator’s magnetic field.
    • The interaction between the rotor’s magnetic field and the stator’s magnetic field produces torque, allowing the motor to overcome inertia and start rotating.
  • Motor Speed and Torque:
    • The speed of an induction motor is determined by the slip between the rotor speed and the synchronous speed of the rotating magnetic field.
    • A small slip allows the motor to develop torque and operate efficiently. As the load on the motor increases, the slip also increases to maintain the torque required to drive the load.
    • The torque produced by the motor is proportional to the square of the induced rotor current and is also influenced by the strength of the rotating magnetic field.

In summary, the basic principles of induction motor operation involve the generation of a rotating magnetic field by the stator windings, which induces voltage and current in the rotor conductors through electromagnetic induction. The interaction between the rotor’s magnetic field and the rotating magnetic field of the stator produces torque, allowing the motor to rotate and perform mechanical work. The slip between the rotor speed and the synchronous speed ensures the motor can develop the necessary torque for various loads.

China Good quality Ye Series Induction AC Asynchronous Electric Motor Electric Motor 24V   vacuum pump booster	China Good quality Ye Series Induction AC Asynchronous Electric Motor Electric Motor 24V   vacuum pump booster
editor by CX 2024-05-07

China Best Sales Premium Efficiency AC Electrical Induction Three Phase Induction Motor Electric Motor 24V a/c vacuum pump

Product Description

Product Description

 

Asynchronous motors are 1 of the most-widely used electric machines globally. With their compact and sturdy construction, asynchronous motors guarantee maximum service life and maintainability for decades. 

Three Phase Asynchronous motor is the AC motors, the modular for 3 phase motor offers millions of possible drive combinations.

For the high efficiency electric motor, we have YE3, YE4, YE5 series, from 0.09KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

MOTOR TYPE Asynchronous motor, YE3, YE4, YE5.
STRUCTURE Iron Cast or Aluminum Housing, Customized.
PROTECTION CLASS IP54, IP55.
INSULATION CLASS Class F.
VOLTAGE 380V, 400V, 440V, 660V, Customized.
FREQUENCY 50Hz(60Hz Available).
EFFICIENCY IE3, IE4, IE5, 
OUTPUT POWER 0.75kW~315kW.
PHASE Three Phase.
POLE 2pole, 4pole, 6pole, 8pole, 10pole.
COOLING METHOD IC 411/Customized.
DUTY S1 (24Hour continuous working).
AMBIENT TEMPRETURE -15°C≤ 0 ≤ 40°C.
ALTITUDE Not exceeding 1000m above sea level
MOUNTING TYPE B3,B5,B35, V1, V3,Customized.
STHangZhouRD IEC International Standard, China CCC, ISO 9001, CE.
PACKAGE Carton or Wooden Case, well protection, easy loading and delivery. 
APPLICATION Water Pump, Assembly line, Air Compressor, Packing and Food Machinery, Mill Machinery, fan, and other equipment.
WARRANTY 1 year except for the wear parts.
DELIVERY TIME 10-30 working days.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What maintenance practices are essential for prolonging the lifespan of an induction motor?

Maintaining induction motors is crucial for ensuring their longevity and optimal performance. Here are some essential maintenance practices that can help prolong the lifespan of an induction motor:

  • Regular Inspections:
    • Perform routine visual inspections of the motor to check for any signs of wear, damage, or loose connections.
    • Inspect the motor’s ventilation system, cooling fans, and air filters to ensure proper airflow for cooling.
    • Look for any abnormal vibrations, unusual noises, or overheating during operation.
  • Cleaning and Lubrication:
    • Keep the motor clean by removing dust, dirt, and debris that may accumulate on the motor’s surfaces and cooling fins.
    • Regularly lubricate the motor’s bearings as per the manufacturer’s recommendations to reduce friction and wear.
    • Ensure that the lubrication used is compatible with the motor’s bearing type and operating conditions.
  • Monitoring and Testing:
    • Monitor the motor’s operating parameters such as voltage, current, power factor, and temperature using appropriate instrumentation.
    • Conduct periodic electrical tests, such as insulation resistance tests and winding resistance measurements, to detect any insulation deterioration or anomalies in the motor’s electrical circuit.
    • Perform vibration analysis and motor signature analysis to identify potential mechanical issues or faults in the motor’s components.
  • Belt and Coupling Maintenance:
    • If the motor is coupled to driven equipment using belts or couplings, regularly inspect and adjust the tension of the belts or couplings to ensure proper power transmission.
    • Replace worn-out or damaged belts and couplings promptly to prevent excessive vibrations or misalignments that can affect the motor’s performance.
  • Protection and Enclosure:
    • Ensure that the motor is adequately protected from environmental factors such as dust, moisture, and corrosive substances.
    • Verify that the motor’s enclosure or housing is intact and provides sufficient protection against ingress of foreign materials.
    • Consider installing additional protective measures, such as motor covers or guards, if the motor operates in harsh or hazardous environments.
  • Corrective Maintenance:
    • Promptly address any identified issues or abnormalities in the motor’s performance through corrective maintenance.
    • Repair or replace faulty components, such as bearings, windings, or capacitors, using genuine replacement parts recommended by the motor manufacturer.
    • Engage qualified technicians or electricians for complex repairs or rewinding tasks to ensure proper handling of the motor.
  • Documentation and Record-Keeping:
    • Maintain comprehensive records of the motor’s maintenance activities, including inspection reports, test results, repairs, and replacements.
    • Track the motor’s history and performance trends to identify any recurring issues or patterns that may require special attention.
    • Use the documentation and records as a reference for future maintenance and as a resource for troubleshooting or warranty claims.

Adhering to these maintenance practices can significantly extend the lifespan of an induction motor and ensure its reliable operation over time. Regular inspections, cleaning, monitoring, and timely corrective actions are key to preventing major failures and optimizing the motor’s performance.

induction motor

Can induction motors be customized for specific power and speed requirements?

Yes, induction motors can be customized to meet specific power and speed requirements. Manufacturers offer a range of options and configurations that allow customers to tailor induction motors to their specific application needs. Here’s a detailed explanation of how induction motors can be customized:

Power Requirements:

Induction motors can be customized to deliver the required power output for a particular application. The power output of an induction motor is determined by various factors, including the motor’s size, number of poles, and voltage rating. Manufacturers offer a wide range of motor sizes and configurations, allowing customers to select the appropriate motor with the desired power rating. Additionally, motors can be wound with different wire gauges and winding configurations to optimize the power output based on specific requirements.

For higher power requirements, manufacturers may offer larger frame sizes with higher voltage and current ratings. These motors are designed with larger cores, more robust windings, and enhanced cooling systems to handle the increased power levels. On the other hand, for lower power requirements, smaller frame sizes with lower voltage and current ratings can be chosen to achieve optimal performance and efficiency.

Speed Requirements:

Induction motors can also be customized to meet specific speed requirements. The speed of an induction motor is determined by the frequency of the power supply and the number of poles in the motor. By selecting the appropriate motor with the desired number of poles, customers can achieve the desired operating speed for their application.

In cases where the standard power supply frequency does not match the desired motor speed, frequency converters or Variable Frequency Drives (VFDs) can be used. These devices allow precise control of the motor speed by adjusting the frequency of the power supplied to the motor. With the use of frequency converters, induction motors can be operated at speeds different from the standard synchronous speed, enabling customization to specific speed requirements.

Additional Customization Options:

In addition to power and speed requirements, induction motors can be customized in various other ways to meet specific application needs:

  • Mounting Configurations: Induction motors can be customized with different mounting configurations to suit specific installation requirements. Common mounting options include foot-mounted, flange-mounted, and flange-foot-mounted motors. By selecting the appropriate mounting configuration, customers can ensure easy integration and optimal use of available space.
  • Shaft Configurations: Induction motors can be customized with different shaft configurations, such as single-ended shafts, double-ended shafts, or extended shafts. The shaft diameter and length can also be tailored to accommodate specific coupling arrangements or to meet specific mechanical interface requirements.
  • Enclosure Types: Induction motors can be customized with different enclosure types to provide appropriate protection in various operating environments. Common enclosure options include open drip-proof (ODP), totally enclosed fan-cooled (TEFC), and explosion-proof enclosures. The choice of enclosure depends on factors such as the presence of dust, moisture, or hazardous substances in the operating environment.
  • Additional Features: Manufacturers may offer additional features and options to customize induction motors further. These may include special bearing arrangements, improved insulation systems, enhanced cooling options, specialized coatings for corrosion resistance, and built-in sensors for condition monitoring and diagnostics.

By considering these customization options, customers can select or design induction motors that precisely meet their specific power and speed requirements, as well as other application-specific needs.

In conclusion, induction motors can be customized to deliver the required power and speed for specific applications. Manufacturers offer a wide range of options, allowing customers to select motors with the desired power ratings and choose the appropriate number of poles or use frequency converters to achieve the desired speed. Additional customization options, such as mounting configurations, shaft configurations, enclosure types, and additional features, provide further flexibility in tailoring induction motors to specific application requirements.

induction motor

What is an induction motor and how does it function?

An induction motor is a type of AC (alternating current) electric motor widely used in various applications. It operates based on the principle of electromagnetic induction. Here’s a detailed explanation of how an induction motor functions:

  • Construction:
    • An induction motor consists of two main parts: the stator and the rotor.
    • The stator is the stationary part of the motor and contains a set of windings, typically made of copper wire, arranged in a specific pattern. These windings are connected to the power supply.
    • The rotor is the rotating part of the motor and is typically made of laminated iron cores with conductor bars or short-circuited conductive loops. The rotor is not directly connected to the power supply.
  • Principle of Operation:
    • When an AC voltage is applied to the stator windings, it produces a rotating magnetic field.
    • This rotating magnetic field induces a current in the rotor conductors through electromagnetic induction.
    • The rotor current creates its own magnetic field, which interacts with the stator’s rotating magnetic field.
    • The interaction between the two magnetic fields generates a torque in the rotor, causing it to rotate.
  • Slip:
    • In an induction motor, there is a speed difference, known as slip, between the rotating magnetic field of the stator and the rotor’s actual rotational speed.
    • The slip is necessary for the motor to generate torque. As the rotor accelerates, the slip decreases until the motor reaches its synchronous speed.
    • The synchronous speed is the speed at which the rotating magnetic field of the stator completes one full cycle. It is determined by dividing the frequency of the power supply by the number of poles in the motor.
    • The difference between the synchronous speed and the actual rotor speed is what allows the motor to develop torque and perform useful work.
  • Types of Induction Motors:
    • Induction motors can be classified into two main types: squirrel cage motors and wound rotor motors.
    • In squirrel cage motors, the rotor consists of conductive bars shorted at both ends by end rings, resembling a squirrel cage. They are simple, rugged, and commonly used in various industrial applications.
    • Wound rotor motors have a rotor with windings similar to the stator windings. These windings can be externally connected to resistors or other external devices. Wound rotor motors offer better control over motor characteristics.
  • Advantages and Applications:
    • Induction motors have several advantages, including simplicity, reliability, and high efficiency.
    • They are widely used in various applications such as pumps, fans, compressors, conveyor systems, and industrial machinery due to their robustness and ability to handle heavy loads.
    • Induction motors are also used extensively in household appliances, HVAC systems, and electric vehicles.

In summary, an induction motor functions by utilizing the principle of electromagnetic induction to produce a rotating magnetic field that interacts with the rotor, inducing current and generating torque. The slip between the stator’s rotating magnetic field and the rotor’s speed allows the motor to develop torque and perform mechanical work across a wide range of applications.

China Best Sales Premium Efficiency AC Electrical Induction Three Phase Induction Motor Electric Motor 24V   a/c vacuum pump		China Best Sales Premium Efficiency AC Electrical Induction Three Phase Induction Motor Electric Motor 24V   a/c vacuum pump
editor by CX 2024-05-02

China OEM High Efficiency Electrical Motor 3 Phase Asynchronous Motor Electric Motor 24V vacuum pump adapter

Product Description

Product Description

 

Asynchronous motors are 1 of the most-widely used electric machines globally. With their compact and sturdy construction, asynchronous motors guarantee maximum service life and maintainability for decades. 

Three Phase Asynchronous motor is the AC motors, the modular for 3 phase motor offers millions of possible drive combinations.

For the high efficiency electric motor, we have YE3, YE4, YE5 series, from 0.09KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

MOTOR TYPE Asynchronous motor, YE3, YE4, YE5.
STRUCTURE Iron Cast or Aluminum Housing, Customized.
PROTECTION CLASS IP54, IP55.
INSULATION CLASS Class F.
VOLTAGE 380V, 400V, 440V, 660V, Customized.
FREQUENCY 50Hz(60Hz Available).
EFFICIENCY IE3, IE4, IE5, 
OUTPUT POWER 0.75kW~315kW.
PHASE Three Phase.
POLE 2pole, 4pole, 6pole, 8pole, 10pole.
COOLING METHOD IC 411/Customized.
DUTY S1 (24Hour continuous working).
AMBIENT TEMPRETURE -15°C≤ 0 ≤ 40°C.
ALTITUDE Not exceeding 1000m above sea level
MOUNTING TYPE B3,B5,B35, V1, V3,Customized.
STHangZhouRD IEC International Standard, China CCC, ISO 9001, CE.
PACKAGE Carton or Wooden Case, well protection, easy loading and delivery. 
APPLICATION Water Pump, Assembly line, Air Compressor, Packing and Food Machinery, Mill Machinery, fan, and other equipment.
WARRANTY 1 year except for the wear parts.
DELIVERY TIME 10-30 working days.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What factors should be considered when selecting the right induction motor for a task?

When selecting the right induction motor for a specific task or application, several factors need to be considered. Here’s a detailed explanation of the key factors:

  • Power Requirements:
    • Determine the power requirements of the task, including the required torque and speed.
    • Select a motor with sufficient power output to meet the demands of the application.
    • Consider factors such as starting torque, peak torque, and continuous torque requirements.
  • Operating Conditions:
    • Consider the environmental conditions in which the motor will operate.
    • Assess factors such as temperature, humidity, altitude, and the presence of dust, chemicals, or other potentially corrosive substances.
    • Choose a motor that is suitable for the specific operating conditions to ensure long-term reliability and performance.
  • Speed Control:
    • Determine if speed control is required for the task.
    • Consider whether a fixed-speed motor or a variable speed motor, such as a motor with a variable frequency drive (VFD), is more suitable.
    • Variable speed motors offer flexibility in adjusting the motor’s speed to meet varying load requirements, while fixed-speed motors are simpler and may be more cost-effective for certain applications.
  • Efficiency:
    • Consider the desired efficiency of the motor.
    • Higher efficiency motors can reduce energy consumption and operating costs over the motor’s lifetime.
    • Look for motors that meet or exceed energy efficiency standards, such as those defined by regulatory agencies like the International Electrotechnical Commission (IEC) or the National Electrical Manufacturers Association (NEMA).
  • Size and Weight:
    • Consider the available space and weight limitations for the motor installation.
    • Choose a motor that fits within the physical constraints of the application without compromising performance or safety.
    • Smaller and lighter motors may be preferred for applications with limited space or weight restrictions.
  • Reliability and Maintenance:
    • Evaluate the reliability and maintenance requirements of the motor.
    • Consider the expected duty cycle, required service life, and the availability of spare parts.
    • Choose a motor from a reputable manufacturer known for producing reliable and durable products.
  • Budget:
    • Consider the budget constraints for the motor selection.
    • Balance the desired performance and features with the available budget.
    • Compare the initial purchase cost with the long-term operating costs and energy savings to make an informed decision.
  • Compatibility:
    • Ensure that the selected motor is compatible with the power supply available in the application.
    • Check voltage, frequency, and any specific requirements for the electrical system.
    • Consider the control and communication interfaces required for integration with other equipment or automation systems.

By carefully considering these factors, it is possible to select the right induction motor that meets the specific requirements of the task, ensuring optimal performance, reliability, and efficiency.

induction motor

What safety precautions should be followed when working with induction motors?

Working with induction motors requires adherence to proper safety precautions to minimize the risk of accidents, injuries, or equipment damage. Here are some important safety precautions to follow:

  • Electrical Safety:
    • Always de-energize the motor and ensure the power source is disconnected before working on or near the motor.
    • Use lockout/tagout procedures to secure the power source and prevent accidental energization during maintenance or repair work.
    • Wear appropriate personal protective equipment (PPE) such as insulated gloves, safety glasses, and electrical-rated footwear when working with live electrical components.
    • Follow electrical safety guidelines and local regulations when installing, wiring, or troubleshooting induction motors.
    • Ensure that the motor’s electrical connections are properly insulated and protected against accidental contact or short circuits.
  • Mechanical Safety:
    • Avoid wearing loose clothing, jewelry, or anything that can get entangled in moving parts of the motor.
    • Use machine guards, safety shields, or barriers to prevent accidental contact with rotating shafts, belts, or other hazardous motor components.
    • Ensure that the motor is securely mounted or fastened to prevent it from shifting or falling during operation.
    • Never reach into a running motor or attempt to make adjustments while the motor is in operation.
    • Allow the motor to come to a complete stop and wait for any residual motion to cease before performing maintenance tasks.
  • Heat and Ventilation:
    • Induction motors can generate heat during operation.
    • Avoid touching hot motor surfaces and allow sufficient cooling time before carrying out maintenance or inspection tasks.
    • Ensure that the motor’s ventilation system, including fans and cooling fins, is clean and unobstructed to prevent overheating.
    • Follow manufacturer guidelines for proper motor ventilation and cooling requirements.
  • Safe Lifting and Handling:
    • Induction motors can be heavy and require proper lifting and handling techniques.
    • Use appropriate lifting equipment and techniques to prevent strains or injuries when moving or installing motors.
    • Follow safe lifting practices and weight limits specified by the motor manufacturer.
    • Engage additional personnel or equipment if necessary to safely handle large or bulky motors.
  • Qualified Personnel:
    • Ensure that only qualified personnel with proper training and knowledge of induction motors are involved in installation, maintenance, or repair tasks.
    • Engage licensed electricians or technicians familiar with electrical safety procedures and motor handling practices.
    • Refer to motor-specific documentation, manuals, and guidelines provided by the manufacturer for proper handling, maintenance, and safety recommendations.
  • Documentation and Safety Guidelines:
    • Maintain records of motor-related safety procedures, maintenance activities, and incidents for future reference and continuous improvement.
    • Follow safety guidelines established by regulatory authorities, industry standards, and the organization’s safety policies.
    • Regularly review and update safety procedures and provide training to personnel to ensure awareness of safe practices when working with induction motors.

These safety precautions are essential for protecting personnel, preventing accidents, and maintaining a safe working environment when working with induction motors. It is crucial to prioritize safety at all times and comply with applicable safety regulations to mitigate risks associated with motor operation and maintenance.

induction motor

Can you explain the basic principles of induction motor operation?

An induction motor operates based on the fundamental principles of electromagnetism and electromagnetic induction. Here’s a detailed explanation of the basic principles of induction motor operation:

  • Electromagnetic Induction:
    • Electromagnetic induction is the phenomenon where a changing magnetic field induces an electromotive force (EMF) or voltage in a conductor.
    • In an induction motor, the stator windings are connected to an AC power supply, which produces a rotating magnetic field.
    • This rotating magnetic field induces voltage in the rotor conductors through electromagnetic induction.
  • Rotating Magnetic Field:
    • The stator windings of an induction motor are arranged in such a way that they create a rotating magnetic field when energized by the AC power supply.
    • The number of poles in the motor determines the speed of the rotating magnetic field. The synchronous speed of the magnetic field is given by the formula: synchronous speed = (120 x frequency) / number of poles.
    • For example, a 4-pole motor operating with a 60 Hz power supply will have a synchronous speed of 1,800 revolutions per minute (RPM).
    • The rotating magnetic field generated by the stator induces a voltage in the rotor conductors, which in turn creates its own magnetic field.
  • Slip and Rotor Movement:
    • When the rotor conductors are exposed to the rotating magnetic field, an induced voltage and current are generated in the rotor.
    • The interaction between the rotor’s magnetic field and the stator’s rotating magnetic field creates a torque, which causes the rotor to start rotating.
    • However, the rotor does not rotate at the synchronous speed of the magnetic field. The actual rotor speed is slightly lower, resulting in a slip.
    • The slip is necessary for the motor to develop torque. It allows the rotor to create its own magnetic field that interacts with the rotating magnetic field of the stator, generating the required torque to perform work.
  • Induced Rotor Current:
    • The rotor current is induced by the voltage difference between the rotor conductors and the rotating magnetic field of the stator.
    • For squirrel cage induction motors, the rotor consists of short-circuited conductive bars or loops. The induced current flows through these conductors, generating a magnetic field that opposes the stator’s magnetic field.
    • The interaction between the rotor’s magnetic field and the stator’s magnetic field produces torque, allowing the motor to overcome inertia and start rotating.
  • Motor Speed and Torque:
    • The speed of an induction motor is determined by the slip between the rotor speed and the synchronous speed of the rotating magnetic field.
    • A small slip allows the motor to develop torque and operate efficiently. As the load on the motor increases, the slip also increases to maintain the torque required to drive the load.
    • The torque produced by the motor is proportional to the square of the induced rotor current and is also influenced by the strength of the rotating magnetic field.

In summary, the basic principles of induction motor operation involve the generation of a rotating magnetic field by the stator windings, which induces voltage and current in the rotor conductors through electromagnetic induction. The interaction between the rotor’s magnetic field and the rotating magnetic field of the stator produces torque, allowing the motor to rotate and perform mechanical work. The slip between the rotor speed and the synchronous speed ensures the motor can develop the necessary torque for various loads.

China OEM High Efficiency Electrical Motor 3 Phase Asynchronous Motor Electric Motor 24V   vacuum pump adapter	China OEM High Efficiency Electrical Motor 3 Phase Asynchronous Motor Electric Motor 24V   vacuum pump adapter
editor by CX 2024-04-30

China best Universal Electric Electrical High Efficiency Motor AC Asynchronous Motor Electric Motor 24V vacuum pump ac system

Product Description

Product Description

 

Asynchronous motors are 1 of the most-widely used electric machines globally. With their compact and sturdy construction, asynchronous motors guarantee maximum service life and maintainability for decades. 

Three Phase Asynchronous motor is the AC motors, the modular for 3 phase motor offers millions of possible drive combinations.

For the high efficiency electric motor, we have YE3, YE4, YE5 series, from 0.09KW to 315KW. For different voltage, frequency and different power, we can do the customized.
 

MOTOR TYPE Asynchronous motor, YE3, YE4, YE5.
STRUCTURE Iron Cast or Aluminum Housing, Customized.
PROTECTION CLASS IP54, IP55.
INSULATION CLASS Class F.
VOLTAGE 380V, 400V, 440V, 660V, Customized.
FREQUENCY 50Hz(60Hz Available).
EFFICIENCY IE3, IE4, IE5, 
OUTPUT POWER 0.75kW~315kW.
PHASE Three Phase.
POLE 2pole, 4pole, 6pole, 8pole, 10pole.
COOLING METHOD IC 411/Customized.
DUTY S1 (24Hour continuous working).
AMBIENT TEMPRETURE -15°C≤ 0 ≤ 40°C.
ALTITUDE Not exceeding 1000m above sea level
MOUNTING TYPE B3,B5,B35, V1, V3,Customized.
STHangZhouRD IEC International Standard, China CCC, ISO 9001, CE.
PACKAGE Carton or Wooden Case, well protection, easy loading and delivery. 
APPLICATION Water Pump, Assembly line, Air Compressor, Packing and Food Machinery, Mill Machinery, fan, and other equipment.
WARRANTY 1 year except for the wear parts.
DELIVERY TIME 10-30 working days.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What factors should be considered when selecting the right induction motor for a task?

When selecting the right induction motor for a specific task or application, several factors need to be considered. Here’s a detailed explanation of the key factors:

  • Power Requirements:
    • Determine the power requirements of the task, including the required torque and speed.
    • Select a motor with sufficient power output to meet the demands of the application.
    • Consider factors such as starting torque, peak torque, and continuous torque requirements.
  • Operating Conditions:
    • Consider the environmental conditions in which the motor will operate.
    • Assess factors such as temperature, humidity, altitude, and the presence of dust, chemicals, or other potentially corrosive substances.
    • Choose a motor that is suitable for the specific operating conditions to ensure long-term reliability and performance.
  • Speed Control:
    • Determine if speed control is required for the task.
    • Consider whether a fixed-speed motor or a variable speed motor, such as a motor with a variable frequency drive (VFD), is more suitable.
    • Variable speed motors offer flexibility in adjusting the motor’s speed to meet varying load requirements, while fixed-speed motors are simpler and may be more cost-effective for certain applications.
  • Efficiency:
    • Consider the desired efficiency of the motor.
    • Higher efficiency motors can reduce energy consumption and operating costs over the motor’s lifetime.
    • Look for motors that meet or exceed energy efficiency standards, such as those defined by regulatory agencies like the International Electrotechnical Commission (IEC) or the National Electrical Manufacturers Association (NEMA).
  • Size and Weight:
    • Consider the available space and weight limitations for the motor installation.
    • Choose a motor that fits within the physical constraints of the application without compromising performance or safety.
    • Smaller and lighter motors may be preferred for applications with limited space or weight restrictions.
  • Reliability and Maintenance:
    • Evaluate the reliability and maintenance requirements of the motor.
    • Consider the expected duty cycle, required service life, and the availability of spare parts.
    • Choose a motor from a reputable manufacturer known for producing reliable and durable products.
  • Budget:
    • Consider the budget constraints for the motor selection.
    • Balance the desired performance and features with the available budget.
    • Compare the initial purchase cost with the long-term operating costs and energy savings to make an informed decision.
  • Compatibility:
    • Ensure that the selected motor is compatible with the power supply available in the application.
    • Check voltage, frequency, and any specific requirements for the electrical system.
    • Consider the control and communication interfaces required for integration with other equipment or automation systems.

By carefully considering these factors, it is possible to select the right induction motor that meets the specific requirements of the task, ensuring optimal performance, reliability, and efficiency.

induction motor

How do induction motors impact the overall productivity of manufacturing processes?

Induction motors have a significant impact on the overall productivity of manufacturing processes. Their reliable performance, efficiency, and versatility contribute to increased productivity and operational efficiency. Here’s a detailed explanation of how induction motors impact manufacturing processes:

Power and Energy Efficiency:

Induction motors are known for their high power density and energy efficiency. They convert electrical energy into mechanical energy with minimal losses, making them cost-effective and environmentally friendly. The efficient operation of induction motors reduces energy consumption and lowers utility costs, directly contributing to improved productivity by reducing operational expenses.

Reliability and Durability:

Induction motors are robust and reliable machines that can withstand demanding industrial environments. Their simple design, absence of brushes and commutators, and use of rugged components make them highly durable and resistant to wear and tear. The reliability of induction motors translates into reduced downtime, fewer maintenance requirements, and uninterrupted production, all of which contribute to increased productivity.

Wide Range of Applications:

Induction motors find applications across various manufacturing processes and industries. They are versatile and can be used in a wide range of machinery and equipment, such as pumps, fans, compressors, conveyors, mixers, and more. The availability of induction motors for different power ratings and speeds allows manufacturers to select motors that precisely match their process requirements, resulting in optimized performance and productivity.

Control and Automation:

Induction motors can be integrated with advanced control systems and automation technologies, enhancing their functionality and control capabilities. By using Variable Frequency Drives (VFDs) and Programmable Logic Controllers (PLCs), manufacturers can precisely control motor speed, torque, and performance. This level of control enables fine-tuning of manufacturing processes, improved process control, and optimized energy consumption, leading to increased productivity.

Start-up and Ramp-up Capability:

Induction motors offer excellent start-up and ramp-up capability, allowing manufacturing processes to achieve the desired operating conditions quickly. The high starting torque of induction motors enables efficient motor start-up, reducing the time required for equipment warm-up and reaching the desired production levels faster. This capability contributes to overall productivity by minimizing production delays and maximizing output.

Scalability and Flexibility:

Induction motors provide scalability and flexibility to manufacturing processes. They can be easily adapted to meet changing production requirements, allowing for increased or decreased motor power, speed, or control parameters. This flexibility enables manufacturers to optimize their processes, adjust to market demands, and efficiently utilize their equipment, resulting in improved productivity and responsiveness.

Overall Equipment Effectiveness (OEE):

Induction motors play a crucial role in improving Overall Equipment Effectiveness (OEE) in manufacturing processes. OEE is a measure of how effectively equipment is utilized to produce quality products at the desired rate. By delivering reliable performance, energy efficiency, and control capabilities, induction motors contribute to increased equipment availability, reduced downtime, and enhanced production quality, all of which positively impact OEE and overall productivity.

In conclusion, induction motors significantly impact the overall productivity of manufacturing processes. Their power and energy efficiency, reliability, versatility, control and automation capabilities, start-up and ramp-up capability, scalability and flexibility, and contribution to Overall Equipment Effectiveness (OEE) make them essential components in modern manufacturing, enabling efficient and productive operations.

induction motor

How does an induction motor ensure efficient and reliable performance?

An induction motor is designed and engineered to ensure efficient and reliable performance. Here’s a detailed explanation of how an induction motor achieves these qualities:

  • Robust Construction:
    • Induction motors are built with robust construction techniques and materials to withstand the demands of various applications.
    • The stator and rotor cores are typically made from laminated steel sheets, which reduce eddy current losses and improve magnetic flux efficiency.
    • The rotor is often constructed as a squirrel cage, consisting of short-circuited conductive bars or loops, which enhances durability and eliminates the need for maintenance-prone components like brushes and commutators.
  • Efficient Design:
    • Induction motors are designed for high efficiency, which means they convert a significant portion of the electrical input power into useful mechanical power.
    • The rotor design and the air gap between the rotor and stator are optimized to minimize energy losses and maximize torque production.
    • The stator windings are carefully designed to produce a rotating magnetic field with minimal copper losses and magnetic flux leakage.
    • Efficiency is further improved by using high-quality materials with low electrical resistance for the stator windings and rotor conductors.
  • Self-Starting Capability:
    • Induction motors have a self-starting capability, meaning they can start and accelerate to their operating speed without the need for additional starting mechanisms.
    • When the motor is connected to an AC power supply, the rotating magnetic field generated by the stator windings induces voltage and current in the rotor, initiating rotation.
    • This self-starting feature eliminates the need for complex and maintenance-prone starting mechanisms, resulting in a reliable and hassle-free motor operation.
  • Low Maintenance:
    • Induction motors are known for their low maintenance requirements.
    • They do not have brushes or commutators that require regular replacement or servicing.
    • The absence of these components reduces wear and maintenance costs, making induction motors highly reliable and cost-effective.
  • Protection Mechanisms:
    • Induction motors are equipped with various protection mechanisms to ensure safe and reliable operation.
    • Thermal protection devices, such as thermal overload relays or thermistors, are used to monitor the motor’s temperature and prevent overheating.
    • Overcurrent and short-circuit protection devices, such as circuit breakers or fuses, safeguard the motor against excessive current and electrical faults.
    • Voltage and phase protection devices help protect the motor from voltage fluctuations and phase imbalances, which can cause damage or affect performance.
  • Efficient Cooling:
    • Induction motors are designed with effective cooling mechanisms to dissipate heat generated during operation.
    • Fans or other cooling methods are employed to circulate air over the motor’s internal components, ensuring optimal operating temperatures.
    • Proper cooling minimizes temperature rise, prevents insulation degradation, and extends the motor’s lifespan and performance.
  • Quality Manufacturing:
    • Induction motors are manufactured using quality control measures to ensure consistent performance and reliability.
    • Manufacturers adhere to industry standards and conduct rigorous testing and inspection procedures during the production process.
    • This attention to quality ensures that each motor meets the required specifications and performs reliably in various operating conditions.

By incorporating these features and design considerations, induction motors deliver efficient and reliable performance, making them a popular choice for a wide range of applications in industries and everyday use.

China best Universal Electric Electrical High Efficiency Motor AC Asynchronous Motor Electric Motor 24V   vacuum pump ac system	China best Universal Electric Electrical High Efficiency Motor AC Asynchronous Motor Electric Motor 24V   vacuum pump ac system
editor by CX 2024-04-26

China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor vacuum pump ac system

Product Description

 

 

Product Parameters

Model:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Instant Torque of Gear Box: 6,000 gf.cm
  • Overall Length L: 34 mm
  • Gear Box Length L1: 19 mm
Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD571571-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD571571-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD571571-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD571571-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD571571-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD571571-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD571571-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD571571-809 3.0 20 80 18 220 512 50 2000 6000 809

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

 

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop


Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

induction motor

How do variable frequency drives (VFDs) impact the performance of AC motors?

Variable frequency drives (VFDs) have a significant impact on the performance of AC motors. A VFD, also known as a variable speed drive or adjustable frequency drive, is an electronic device that controls the speed and torque of an AC motor by varying the frequency and voltage of the power supplied to the motor. Let’s explore how VFDs impact AC motor performance:

  • Speed Control: One of the primary benefits of using VFDs is the ability to control the speed of AC motors. By adjusting the frequency and voltage supplied to the motor, VFDs enable precise speed control over a wide range. This speed control capability allows for more efficient operation of the motor, as it can be operated at the optimal speed for the specific application. It also enables variable speed operation, where the motor speed can be adjusted based on the load requirements, resulting in energy savings and enhanced process control.
  • Energy Efficiency: VFDs contribute to improved energy efficiency of AC motors. By controlling the motor speed based on the load demand, VFDs eliminate the energy wastage that occurs when motors run at full speed even when the load is light. The ability to match the motor speed to the required load reduces energy consumption and results in significant energy savings. In applications where the load varies widely, such as HVAC systems, pumps, and fans, VFDs can provide substantial energy efficiency improvements.
  • Soft Start and Stop: VFDs offer soft start and stop capabilities for AC motors. Instead of abruptly starting or stopping the motor, which can cause mechanical stress and electrical disturbances, VFDs gradually ramp up or down the motor speed. This soft start and stop feature reduces mechanical wear and tear, extends the motor’s lifespan, and minimizes voltage dips or spikes in the electrical system. It also eliminates the need for additional mechanical devices, such as motor starters or brakes, improving overall system reliability and performance.
  • Precision Control and Process Optimization: VFDs enable precise control over AC motor performance, allowing for optimized process control in various applications. The ability to adjust motor speed and torque with high accuracy enables fine-tuning of system parameters, such as flow rates, pressure, or temperature. This precision control enhances overall system performance, improves product quality, and can result in energy savings by eliminating inefficiencies or overcompensation.
  • Motor Protection and Diagnostic Capabilities: VFDs provide advanced motor protection features and diagnostic capabilities. They can monitor motor operating conditions, such as temperature, current, and voltage, and detect abnormalities or faults in real-time. VFDs can then respond by adjusting motor parameters, issuing alerts, or triggering shutdowns to protect the motor from damage. These protection and diagnostic features help prevent motor failures, reduce downtime, and enable predictive maintenance, resulting in improved motor reliability and performance.
  • Harmonics and Power Quality: VFDs can introduce harmonics into the electrical system due to the switching nature of their operation. Harmonics are undesirable voltage and current distortions that can impact power quality and cause issues in the electrical distribution network. However, modern VFDs often include built-in harmonic mitigation measures, such as line reactors or harmonic filters, to minimize harmonics and ensure compliance with power quality standards.

In summary, VFDs have a profound impact on the performance of AC motors. They enable speed control, enhance energy efficiency, provide soft start and stop capabilities, enable precision control and process optimization, offer motor protection and diagnostic features, and address power quality considerations. The use of VFDs in AC motor applications can lead to improved system performance, energy savings, increased reliability, and enhanced control over various industrial and commercial processes.

induction motor

How do AC motors contribute to the functioning of household appliances?

AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:

  • Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
  • Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
  • Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
  • Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
  • Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
  • Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
  • Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.

In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.

induction motor

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor   vacuum pump ac system	China Standard 28mm High Torque Low Rpm Electric Motor 12V 24V with Brake AC DC Worm Gear Motor   vacuum pump ac system
editor by CX 2024-04-17

China factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller vacuum pump brakes

Product Description

Zhaowei conveyor belt 300mm 400mm 500mm 800mm drum motor
 
Product Description:

Roller motor (customizable)
Rated voltage: 24V
Rated current: 4.1A
Starting current: 10.5A
Rated power: 80W
Maximum noise: 55db
Length: 300mm, 400mm, 500mm, 800mm (customized as needed)
Diameter: 50mm, 60mm, 76mm
Operating environment temperature: 0 °~40 ° C/-30 °~50 ° C
Protection level: IP54

 

Product Description:
The CHINAMFG drum motor adopts an integrated mechanism, which has many characteristics such as high torque, compact structure, simple and convenient assembly, and good sealing. It can be customized with different lengths of 300-1000mm and diameters of 50-76mm according to needs, suitable for transportation scenarios in multiple fields such as food and logistics.
CHINAMFG has developed a drum motor solution based on its insight into the pain points of drum motor products.
High power: Compared to the 30-50W motor power available on the market, CHINAMFG Electromechanical uses an 80W high-power motor to achieve greater torque output in limited space, helping logistics enterprises to operate smoothly during CHINAMFG hours.
Modular: In addition to high power, Megaway also adopts a design structure with motor lines facing outward, achieving modular assembly and more convenient maintenance.
High strength: In contrast, the CHINAMFG gearbox is manufactured using powder metallurgy, which has improved its strength and lifespan.
Diversification: Generally, the dimensions of drum motors are: 300mm, 400mm, 500mm, 800mm, p50mm, p60mm, p76mm, and other diameters. In order to meet customers’ customized needs, customers can customize drum motors with a diameter of 800mm or more, and can come with various connection methods: straight through, plastic multi wedge belt, metal multi wedge belt, steel double sprocket, synchronous belt wheel, to meet customers’ diverse customization needs.
Our company can design, develop, and produce products according to the special needs of customers. Please consult customer service on the CHINAMFG Electromechanical website for details.

above specifications just for reference and customizable according to requirements.
 

product details show:

To solve this problem, we try to add an intelligent self-locking function to the circuit breaker controller of the electronic meter. Taking into account that the internal space of the smart controller of the electric meter is relatively small, the gear motor should drive the stable operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and cannot go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission structure has the characteristics of small size, large torque and can meet the needs of self-locking function. The loop controller gearbox in this scheme can realize the reverse self-locking of the electric meter, which can only transmit the power of the active end of the motor without responding to the external load, thereby isolating the external load from the smart meter’s own mechanism. In case of possible damage, the smart meter can be stopped at the gear motor (also called the gear motor of the loop controller) to increase the service life of the smart meter, solve the problem of data loss when the power is suddenly cut off, and protect the safety of the data.

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Our Services:

  • ODM & OEM
  • Gearbox design and development
  • Related technology support

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Company Information:

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

 

1) Competitive Advantages

  • 1) Competitive Advantages
    17+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…
 

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Customize
Gear Shape: Conical – Cylindrical Gear
Step: Customize
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?

When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:

  • Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
  • Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
  • Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
  • Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
  • Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
  • Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.

When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.

induction motor

Are there different types of AC motors, and what are their specific applications?

Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:

  1. Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
  2. Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
  3. Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
  4. Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
  5. Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.

These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.

China factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller   vacuum pump brakesChina factory 800mm 24V Conveyor Belt Drum Motor Roller Mini Actuator Metal Gearbox Micro Reducer AC Drum Motor Roller   vacuum pump brakes
editor by CX 2024-04-12

China Best Sales 90mm High Torque Permanent Magnet Brush Gear AC Motor 24V 48V 72V 110V 220V Power 40W 50W 600W 70W vacuum pump and compressor

Product Description

BG 90mm DC Brushed Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

 

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage   Power    Speed    Torque    Current  Speed  Current   Torque  Current 
V W rpm N.m A rpm A   N.m   A  
BG RK40GN-A  110 40 37 8.47 0.78 50 0.1    25.41   2.34
We can also customize products according to customer requirements. 

 

 Gear Motor Technical Data-BG
Ratio 3 3.6  5  6 7.5  9 10 12.5 15 18 20 25 30
Output shaft speed 600 500 360 300 240 200 180 144 120 100 90 72 60
Allowable torque 0.77 0.92 0.75 1.5 1.9 2.3 2.38 3.2 3.8 4.60 4.88 5.7 6.9
Reduction stage 1 1 1 1 2 2 2 2 2 2 2 3 3

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Low Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

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induction motor

Can AC motors be used in both residential and commercial settings?

Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.

In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.

In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:

  • Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
  • HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
  • Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
  • Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
  • Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
  • Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.

The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.

induction motor

Are there energy-saving technologies or features available in modern AC motors?

Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:

  • High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
  • Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
  • Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
  • Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
  • Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
  • Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
  • Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.

By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.

induction motor

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Best Sales 90mm High Torque Permanent Magnet Brush Gear AC Motor 24V 48V 72V 110V 220V Power 40W 50W 600W 70W   vacuum pump and compressor	China Best Sales 90mm High Torque Permanent Magnet Brush Gear AC Motor 24V 48V 72V 110V 220V Power 40W 50W 600W 70W   vacuum pump and compressor
editor by CX 2024-04-03

China wholesaler CZPT 0.6 Kw 600W 150rpm 36nm Industrial DC Planetary Gearmotor 600 Watts 24V 36V 48V 310V DC Motor for Agv Forklift motor electric

Product Description

Product Description

Feature: 

A. High power range from 75W to 15KW
B. Dia: 57mm-180mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller

Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!

Dimensions (Unit: mm )
Mounting screws are included with gear head.

Gearbox Specification:

Gearbox Type

PLF90/PLE90

ZPLF90/ZPLE90

Deceleration stage

1

2

3

1

2

3

Length

153

176.5

199.5

187.5

222

245.5

Reduction ratio

Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70
Level 3: 64, 80, 100, 125, 140, 175, 200, 250

110mm 600W BLDC motor with PLF120/PLE120 Planetary Gearbox 

Other Motor Specification Form: 
Δ Motor interface, Voltage, Speed can be customized.

For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks

More Motor Flange Size

Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.

BLDC Motor with Gearbox Range

Company Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.

We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.

With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.

With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.

Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking forward to establishing long-term business relationship together with you for mutual business success.

FAQ

Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.

Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.

Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.

Q7:What’s your warranty terms?
A6: One year

Application: Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 373.4/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China wholesaler CZPT 0.6 Kw 600W 150rpm 36nm Industrial DC Planetary Gearmotor 600 Watts 24V 36V 48V 310V DC Motor for Agv Forklift   motor electric	China wholesaler CZPT 0.6 Kw 600W 150rpm 36nm Industrial DC Planetary Gearmotor 600 Watts 24V 36V 48V 310V DC Motor for Agv Forklift   motor electric
editor by CX 2023-10-20

China manufacturer High Quality Micro Electric Customized 12V 24V 36V 48V 310V DC Brushless Motor with Gear Motor 23W- 2500W Planetary Gear DC Electric Fan motor electric

Product Description

 

Product Description

 

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

 

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 

Product Parameters

Quiet stable and reliable for long life operation

1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on

Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.

Throughout its 10 more years history, CZPT has sought to connect customers with opportunities. While that purpose has remained unchanged, CZPT has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.

After being funded in ZheJiang , China to facilitate local and international trade, CZPT expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CZPT has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.

Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CZPT as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CZPT was founded to serve: Connecting customers to opportunities, enabling businesses to CZPT and economies to prosper, and helping people to fulfill their hopes and dreams.

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China manufacturer High Quality Micro Electric Customized 12V 24V 36V 48V 310V DC Brushless Motor with Gear Motor 23W- 2500W Planetary Gear DC Electric Fan   motor electric	China manufacturer High Quality Micro Electric Customized 12V 24V 36V 48V 310V DC Brushless Motor with Gear Motor 23W- 2500W Planetary Gear DC Electric Fan   motor electric
editor by CX 2023-10-18