China supplier Industrial Gear Induction Electric Geared CHINAMFG AC Right Angle Grae Motor Factory manufacturer

Product Description

AC Gear Motor
4 RK 25 R C C F G10
Outer Diameter Motor Type Power Capacity Speed Motor Votalge Output Shaft Shape Accessories Derived Code
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 100mm
IK – Induction
RK – Reversible
TK – Torque
6 – 6W
15 – 15W
40 – 40W
60 – 60W
90 – 90W
120 – 120W
140 – 140W
180 – 180W
200 – 200W
250 – 250W
R   A -1 Phase 110V
C – 1 Phase 220V
C2 – 1 Phase 110V/220V
S – 3 Phase 220V
S2 – 3 Phase 220V/380V
S3 – 3 Phase 380V
S4 – 3 Phase 440V
SS3 – 3 Phase 220V/380V
A – Round Shaft
C – Toothed Shaft 
T/P – Thermally Protected
F – Fan
M – Electro-manetic
Z – Damping
Dimension
Shaft Length

AC Gearhead
4 GN 60 K G12 T
Outer Diameter Motor Shaft Shape Gear Ratio Bearing Model Output Shaft Diameter Installation Method
2 – 60mm
3 – 70mm
4 – 80mm
5 – 90mm
6 – 104mm
GN – Bevel Gear Shaft
GU – Bevel Gear Shaft
GS – Strengthen T-shaped installation
GZ – Right-angle gearbox
GM – Intermediate gearbox
60 – 1:60 K – Standard Rolling Bearings
RT – Right Angle
RC – Right Angle Hollow
G12 –  Ф12mm L – Screw Hole
T – Through Hole

Specifications of Motor
Motor Type Motor Model No. Description Rating Start Condenser Gear Model No.
Cylindncal
Output Shaft
Pinion Cut
Output Shaft
Force Peripheral Wave No. Valtage Current Start Turning Moment Turning Moment Revolving No. Capacity Resistance Voltage Pairing Bearing Middle Gear
( W ) ( Hz ) ( V ) ( A ) ( gcm ) ( gcm ) ( rpm ) ( uF ) ( V )
Rerersible
 Motor
4RK25A-A 4RK25GN-A 25 50 110 0.60 1950 1950 1250 8 250 4GN-K 4GN10X
60 110 0.55 1650 1620 1500 7
4RK25A-C 4RK25GN-C 50 220 0.30 1950 1950 1250 2 500 4GN-K 4GN10X
60 220 0.27 1650 1620 1500 1.8
4RK30A-A 4RK30GN-A 30 50 110 0.70 2400 2350 1250 10 250 4GN-K 4GN10X
60 110 0.65 1950 1950 1500 8
4RK30A-C 4RK30GN-C 50 220 0.35 2400 2350 1250 2.5 500 4GN-K 4GN10X
60 220 0.32 1950 1950 1500 2
4RK40A-A 4RK40GN-A 40 50 110 0.80 3250 3250 1250 16 250 4GN-K 4GN10X
60 110 0.75 3600 2600 1500 14
4RK40A-C 4RK40GN-C 50 220 0.40 3250 3250 1250 4 500 4GN-K 4GN10X
60 220 0.38 2600 2600 1500 3.5
Induction
 Motor
4IK25A-A 4IK25GN-A 25 50 110 0.55 1650 1950 1250 7 250 4GN-K 4GN10X
60 110 0.50 1380 1620 1500 6
4IK25A-C 4IK25GN-C 50 220 0.28 1650 1950 1250 1.8 500 4GN-K 4GN10X
60 220 0.25 1350 1620 1500 1.5
4IK30A-A 4IK30GN-A 30 50 110 0.65 2050 2350 1250 10 250 4GN-K 4GN10X
60 110 0.60 1750 1950 1500 8
4IK30A-C 4IK30GN-C 50 220 0.33 2050 2350 1250 2.2 500 4GN-K 4GN10X
60 220 0.30 1750 1950 1500 2
External Dimension
Type Reduction Ratio L1(mm) L2(mm) L3(mm)
4IK(RK)25A(GN) 1:3 ~ 1:20 86 32 118
4IK(RK)30A(GN) 86 32 118
4IK(RK)40A(GN) 101 32 133
4IK(RK)25A(GN) 1:25 ~ 1:180 86 44 130
4IK(RK)30A(GN) 86 44 130
4IK(RK)40A(GN) 101 44 145
Gear Head-Torque Table (kg.cm) 
 ( kg.cm x 9.8 ÷ 100 ) = N.m
 r/min 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Gear Redcution Ratio 50Hz 3 5 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Permissible Load 25W kg.cm 4 6.7 10 13.3 16 20 26.7 32 39 65 80 80 80 80 80 80 80
30W kg.cm 4.8 8 12 16 20 24 32 38 45 76 80 80 80 80 80 80 80
40W kg.cm 6.7 11 16 21.3 28 33 42 54 65 80 80 80 80 80 80 80 80
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed.
Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor
White background indicates: rotation in the opposite direction

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Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

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induction motor

How do manufacturers ensure the quality and reliability of induction motors?

Manufacturers employ several measures and quality control processes to ensure the quality and reliability of induction motors. Here are some key steps taken by manufacturers:

  • Design and Engineering:
    • Manufacturers invest significant resources in the design and engineering of induction motors.
    • Experienced engineers use advanced computer-aided design (CAD) software to develop motor designs that meet performance specifications and industry standards.
    • Design considerations include efficient cooling, optimal winding configurations, and robust mechanical construction.
  • Material Selection:
    • Manufacturers carefully select high-quality materials that meet or exceed industry standards.
    • They use premium-grade electrical steel laminations for the motor core to minimize energy losses and maximize efficiency.
    • Copper or aluminum conductors with appropriate insulation are chosen for the motor windings to ensure reliable electrical performance.
  • Stringent Manufacturing Processes:
    • Manufacturers follow stringent manufacturing processes to ensure consistency and quality throughout production.
    • They employ advanced machinery and automation to achieve precise manufacturing tolerances and reduce human error.
    • Quality control checks are performed at various stages of the manufacturing process to identify and rectify any issues.
  • Testing and Inspection:
    • Induction motors undergo rigorous testing and inspection procedures to verify their performance and reliability.
    • Manufacturers conduct various tests, such as electrical tests, mechanical tests, insulation tests, and performance tests.
    • These tests ensure that the motors meet or exceed specified parameters for voltage, current, power factor, efficiency, torque, and speed.
    • Inspection processes involve visual inspections, dimensional checks, and verification of critical components.
  • Certifications and Compliance:
    • Reputable manufacturers ensure that their induction motors comply with relevant industry standards and regulations.
    • They obtain certifications, such as ISO 9001 for quality management systems, and adhere to specific standards like IEC (International Electrotechnical Commission) or NEMA (National Electrical Manufacturers Association).
    • Certifications and compliance demonstrate the manufacturer’s commitment to producing high-quality and reliable products.
  • Customer Feedback and Continuous Improvement:
    • Manufacturers value customer feedback and use it as a valuable source of information for continuous improvement.
    • They actively engage with customers to understand their needs and address any concerns or issues promptly.
    • Feedback helps manufacturers refine their designs, manufacturing processes, and quality control measures to enhance the overall quality and reliability of their induction motors.

By implementing these measures, manufacturers strive to ensure that their induction motors meet the highest standards of quality and reliability. Continuous improvement and adherence to industry best practices enable manufacturers to deliver products that perform consistently and reliably in a wide range of applications.

induction motor

Can induction motors be integrated with advanced control systems and automation?

Yes, induction motors can be integrated with advanced control systems and automation to enhance their performance, efficiency, and functionality. Here’s a detailed explanation of how induction motors can be integrated with advanced control systems:

Variable Frequency Drives (VFDs):

One of the most common ways to integrate induction motors with advanced control systems is by using Variable Frequency Drives (VFDs). VFDs allow precise control of the motor’s speed by adjusting the frequency and voltage supplied to the motor. With a VFD, the motor’s speed can be varied to match the requirements of the application, resulting in energy savings, improved process control, and reduced mechanical stress on the motor and driven equipment.

Motor Control Centers (MCCs):

Motor Control Centers (MCCs) provide a centralized system for controlling and monitoring multiple induction motors. MCCs typically consist of motor starters, overload protection devices, and control circuits. Advanced MCCs can incorporate communication protocols such as Modbus or Ethernet/IP, allowing seamless integration with higher-level automation systems.

Programmable Logic Controllers (PLCs):

PLCs are widely used in automation systems to control and coordinate various devices and processes. Induction motors can be integrated with PLCs through digital or analog inputs and outputs. By connecting the motor to a PLC, it becomes possible to implement complex control strategies, monitor motor performance, and communicate with other automation components.

Supervisory Control and Data Acquisition (SCADA) Systems:

SCADA systems provide a comprehensive solution for monitoring, controlling, and managing industrial processes. Induction motors can be integrated into SCADA systems through communication protocols such as OPC (OLE for Process Control) or Modbus. SCADA systems enable real-time monitoring of motor parameters, remote control, data logging, and the implementation of advanced control algorithms.

Industrial Internet of Things (IIoT) and Industry 4.0:

With the rise of the Industrial Internet of Things (IIoT) and Industry 4.0, induction motors can be integrated into advanced control systems and automation networks. By equipping motors with sensors and connecting them to the IIoT infrastructure, real-time data on motor performance, energy consumption, and maintenance requirements can be collected. This data can be utilized for predictive maintenance, optimization of motor operation, and integration with broader automation and optimization strategies.

Advanced Control Algorithms:

Induction motors can benefit from advanced control algorithms such as vector control or field-oriented control (FOC). These control techniques allow precise control of motor torque and speed, even under varying load conditions. By implementing advanced control algorithms, induction motors can achieve higher efficiency, smoother operation, and improved dynamic response.

In conclusion, induction motors can be seamlessly integrated with advanced control systems and automation technologies. Variable Frequency Drives (VFDs), Motor Control Centers (MCCs), Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, Industrial Internet of Things (IIoT), Industry 4.0, and advanced control algorithms are some of the tools and technologies that enable the integration of induction motors into advanced control systems, providing enhanced performance, energy efficiency, and intelligent operation.

induction motor

What are the key components of a typical induction motor?

A typical induction motor consists of several key components that work together to generate motion and provide mechanical power. Here’s a detailed explanation of the key components:

  • Stator:
    • The stator is the stationary part of the induction motor. It is made up of a cylindrical core, typically constructed from laminated steel sheets, which provides a low reluctance path for the magnetic flux.
    • The stator core contains slots that hold the stator windings, which are typically made of copper or aluminum conductors. These windings are arranged in such a way that they produce a rotating magnetic field when energized by an AC power supply.
  • Rotor:
    • The rotor is the rotating part of the induction motor. It is also constructed from laminated steel sheets to reduce eddy current losses.
    • There are two common types of rotors used in induction motors: squirrel cage rotor and wound rotor.
    • In a squirrel cage rotor, which is the most common type, the rotor consists of short-circuited conductive bars or loops that are typically made of aluminum or copper. The rotor bars are permanently shorted at the ends by conducting end rings.
    • In a wound rotor, the rotor windings are not short-circuited and are instead connected to external resistors or other control devices. This type of rotor allows for external control of rotor impedance and provides additional flexibility for motor operation.
  • Bearings:
    • Bearings are used to support and allow the rotation of the rotor within the stator. They provide low-friction surfaces that reduce wear and enable smooth operation.
    • Induction motors typically use rolling element bearings, such as ball bearings or roller bearings, to support the rotor shaft.
  • End Bells or End Shields:
    • The end bells, also known as end shields, are located at each end of the motor and provide mechanical support for the stator core and rotor shaft.
    • They also house the bearings and protect the motor’s internal components from dust, moisture, and other environmental factors.
  • Air Gap:
    • The air gap is the space between the stator and the rotor. It is a critical region where the magnetic field generated by the stator interacts with the conductors in the rotor, inducing voltage and current.
    • The size of the air gap affects the motor’s performance, efficiency, and torque production.
  • Terminal Box or Connection Box:
    • The terminal box is located on the outside of the motor and provides a connection point for the external power supply and control devices.
    • It houses the motor’s electrical terminals, which allow for the connection of the stator windings to the power supply and external control circuits.
  • Fan and Cooling Mechanism:
    • Many induction motors include a fan or cooling mechanism to dissipate heat generated during operation. This helps to prevent overheating and maintain optimal motor performance.
    • The fan may be mounted on the rotor shaft or the motor casing and helps to circulate air over the motor’s internal components, reducing temperature rise.

These are the key components of a typical induction motor. Their proper design, construction, and functioning are crucial for the efficient and reliable operation of the motor.

China supplier Industrial Gear Induction Electric Geared CHINAMFG AC Right Angle Grae Motor Factory   manufacturer China supplier Industrial Gear Induction Electric Geared CHINAMFG AC Right Angle Grae Motor Factory   manufacturer
editor by CX 2024-04-11